17/06/2022 13:25:25

Harness - Seat Assembly - 2nd Row - RH (5 Seat) (Remove and Replace)

Correction code 17100082 1.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Move LH front seat forward.
  2. Fold 2nd row 60 seat into down position.
  3. Remove LH rear sill assembly.
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    Note
    8x clips, 1x datum.
  4. Apply tape to LH racetrack to avoid damage.
  5. Move RH front seat forward.
  6. Fold 2nd row 40 seat into down position.
  7. Remove RH rear sill assembly.
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    Note
    8x clips, 1x datum.
  8. Apply tape to RH racetrack to avoid damage.
  9. Remove trunk rear load floor.
  10. Remove flat trunk load floor.
  11. Remove trunk gap hider.
  12. Remove RH trunk sill side trim.
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    Note
    4x clips, 1x datum.
  13. Remove RH mid C-pillar trim.
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    Note
    1x screw, T20, 2 Nm, 9x clips.
  14. Remove RH trunk side mini nub.
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    Note
    1x clip, 3x tabs.
  15. Remove RH lower C-pillar.
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    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Discard patch bolt after removal.
  16. Remove LH trunk sill side trim.
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    Note
    4x clips, 1x datum.
  17. Remove LH mid C-pillar trim.
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    Note
    1x screw, T20, 2 Nm, 9x clips, 5x tabs.
  18. Remove LH trunk side mini nub.
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    Note
    1x clip, 3x tabs.
  19. Remove LH lower C-pillar.
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    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Discard patch bolt after removal.
  20. Remove 2nd row mid carpet floor board.
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    Note
    5x clips, Tilt front edge upwards and remove in vertical position.
  21. Remove RH bench seat floor support.
  22. Fold trunk carpet rearward .
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    Note
    Starting from the front, lift carpet over harpoon brackets, Fold back enough to access rear seat components.
  23. Remove 2nd row rear carpet floor board.
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    Note
    2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats.
  24. Remove bolts securing 40 rear seat track to body.
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    Note
    4x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal.
  25. Remove bolts securing 40 front seat track to body.
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    Note
    6x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal.
  26. Remove RH 2nd row seat carpet support bracket.
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    Note
    2x bolts, 10mm, 5 Nm.
  27. Power off vehicle via center display.
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    Note
    Controls > Safety & Security > Power Off.
  28. Remove rear underhood apron.
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    Note
    11x clips, 2x datums.
  29. Disconnect LV battery connector and First Responder Loop.
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL.
  30. Release harness from RH floor support bracket.
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    Note
    2x clips, 1 datum.
  31. Disconnect 40 seat harness .
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    Note
    4x connectors, Release connectors from bracket for better access by depressing bracket locks, Release locking tabs before disconnecting.
  32. Remove 40 seat assembly from vehicle.
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    Note
    Recommend assistance.
  33. Unfold 40 seat assembly.
  34. Insert wedge to RH seat to gain access .
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    Note
    Carefully insert wedge between RH 2nd row seat and 2nd row outer recliner cover to gain access .
  35. Release clip and remove RH recliner lever.
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    Note
    1x clip, carefully release clip from insert and remove RH recliner lever by pulling outward.
  36. Remove clip holding RH seat outer recliner cover.
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    Note
    1x clip.
  37. Remove bolt holding RH seat outer recliner cover .
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    Note
    1x bolt, 10mm, 4Nm.
  38. Release clips and remove RH seat outer recliner cover from seat.
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    Note
    4x clips, release clips and lift upward to remove from vehicle.
  39. Remove the seat belt from the RH 40 seat .
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    Note
    1x bolt, T50, 45 Nm, Discard patch bolt.
  40. Release 2nd row RH seat belt buckle harness.
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    Note
    1x connector, 1x edge clip, 1x clip, Release clips after disconnecting harness.
  41. Remove 2nd row RH seat belt buckle.
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    Note
    1x bolt, T50, 45 Nm.
  42. Remove 2nd row 40 seat inner hinge cover.
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    Note
    1x clip, 4x tabs, Pull away from seat to release clips, then release tabs from bottom up, Lift to release top edge from seat frame.
  43. Release seat cushion trim from 40 seat bracket assembly.
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    Note
    6x J-clips.
  44. Release 40 seat assembly heater and seat belt reminder connections.
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    Note
    2x connectors, 1x clip, Release clip at seat belt reminder harness.
  45. Remove 40 seat cushion.
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    Note
    Guide harness and tension flaps underneath backrest.
  46. Release 40 seat back upholstery.
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    Note
    1x J-hook.
  47. Unzip 40 seat back upholstery on LH and RH sides of backrest cover.
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    Note
    Ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper.
  48. Remove plastic seat back from 40 seat assembly.
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    Note
    5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access.
  49. Disconnect 40 seat heater and side airbag connectors.
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    Note
    2x connectors, 1x clip, Side airbag clipped to backrest frame.
  50. Release 40 seat side airbag .
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    Note
    2x nuts, 13mm, 20 Nm, Discard nuts after removal, Pull side airbag away from backrest frame and clear of mounting studs.
  51. Release the lower part of the 40 seat back cushion from seat frame.
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    Note
    Guide harness and tension flaps through seat back frame.
  52. Remove 40 seat back trim subassembly from the backrest frame .
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    Note
    Lift trim subassembly to release from the frame .
  53. Disconnect seat belt harness connector.
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    Note
    1x connector, Release locking tab.
  54. Release 2nd row 40 seat harness to controller ECU connectors.
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    Note
    2x connectors, 4x clips.
  55. Release 2nd row 40 seat harness from backrest frame.
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    Note
    3x clips.
  56. Release 2nd row 40 seat harness from cushion frame.
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    Note
    3x clips.
  57. Remove 40 seat riser cover.
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    Note
    2x tabs.
  58. Remove 2nd row 5s 40 seat harness.

Install

  1. Install 2nd row 5s 40 seat harness.
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    Note
    3x clips, Secure cushion heater connector X2008A facing rearward to properly orient the harness and route down the rear riser.
  2. Secure 40 seat riser cover.
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    Note
    2x tabs.
  3. Secure 2nd row 40 seat harness to backrest frame.
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    Note
    3x clips.
  4. Secure 2nd row 40 seat harness to controller ECU connectors.
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    Note
    2x connectors, 6x clips.
  5. Connect seat belt harness connector.
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    Note
    1x connector, Secure locking tab.
  6. Install 40 seat back trim subassembly to the backrest frame .
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    Note
    Slide trim subassembly over headrest bracket down to seat controller bracket.
  7. Secure the lower part of the 40 seat back cushion to seat frame.
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    Note
    Guide harness and tension flaps through seat back frame.
  8. Secure 40 seat side airbag .
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    Note
    2x nuts, 13mm, 20 Nm, Position side airbag mounting studs through backrest frame, Install new bolts.
  9. Connect 40 seat heater and side airbag connectors.
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    Note
    2x connectors, 1x clip, Side airbag clipped to backrest frame.
  10. Secure plastic seat back to 40 seat frame.
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    Note
    5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access.
  11. Zip 40 seat back upholstery on LH and RH sides of backrest cover.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper.
  12. Secure 40 seat back upholstery to backrest cover.
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    Note
    1x J-hook.
  13. Install 40 seat cushion.
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide harness and tension flaps underneath backrest.
  14. Secure 40 seat assembly heater and seat belt reminder connections.
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Secure clip at seat belt reminder harness.
  15. Secure seat cushion trim to 40 seat bracket assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    6x J-clips.
  16. Install 2nd row 40 seat inner hinge cover.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 4x tabs, Slide upper tabs down onto seat frame, then secure clips and tabs.
  17. Install 2nd row RH seat belt buckle.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T50, 45 Nm.
  18. Secure 2nd row RH seat belt buckle harness.
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    Note
    1x connector, 1x edge clip, 1x clip.
  19. Install the seat belt to the RH 40 seat frame.
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    Note
    1x bolt, T50, 45 Nm, Install new bolt.
  20. Install RH seat outer recliner cover to seat .
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    Note
    4x clips, Hook the top right corner to seat before securing clips.
  21. Secure bolt holding RH seat outer recliner to seat.
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    Note
    1x bolt, 10mm, 4 Nm.
  22. Secure clip holding RH seat outer recliner to seat.
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    Note
    1x clip.
  23. Install RH recliner lever.
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    Note
    Push into seat and allow clip to set fully .
  24. Fold down 40 seat.
  25. Install 40 seat assembly into vehicle.
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    Note
    Recommend assistance, Make sure guide pins are aligned properly.
  26. Connect 40 seat assembly harness.
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    Note
    4x connectors, Ensure connector locks engaged, Secure connector housings to bracket.
  27. Secure 40 seat harness to RH floor support bracket.
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    Note
    2x clips, 1x datum.
  28. Install RH 2nd row seat carpet support bracket.
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    Note
    2x bolts, 10mm, 5 Nm.
  29. Install bolts securing the front seat track on 40 seat hand tight.
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    Note
    6x patch bolts, 11mm, 45 Nm, Install new patch bolts, Torque at a later step.
  30. Install remaining rear 40 seat track bolts.
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    Note
    4x bolts, 11mm, 45 Nm, Install new patched bolts.
  31. Torque the front 40 seat track bolts.
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    Note
    6x bolts, 11mm, 45 Nm, Torque the most forward bolt on each side before the outer bolts.
  32. Install RH bench seat floor support.
  33. Install 2nd row rear carpet floor board.
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    Note
    2x clips, Slide panel down behind seats, Lower front of panel to engage clips.
  34. Fold trunk carpet into original position.
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    Note
    Fold carpet down over harpoon brackets.
  35. Install 2nd row mid carpet floor board.
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    Note
    5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips.
  36. Install LH lower C-pillar.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Install new patch bolt.
  37. Install LH rear sill assembly .
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum.
  38. Install LH mid C-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 5x tabs, 1x screw, T20, 2 Nm.
  39. Install RH lower C-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Install new patch bolt.
  40. Install RH rear sill assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum.
  41. Install RH mid C-Pillar trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 9x clips.
  42. Install RH trunk sill side trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum.
  43. Install LH trunk sill side trim.
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum.
  44. Install trunk gap hider.
  45. Install LH trunk side mini nub.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs.
  46. Install RH trunk side mini nub.
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    Note
    1x clip, 3x tabs.
  47. Install flat trunk load floor.
  48. Install trunk rear load floor.
  49. Connect First Responder Loop and LV battery connector.
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    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated.
  50. Install rear underhood apron.
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    Note
    11x clips, 2x datums.
  51. Close hood.
  52. Close liftgate via UI.
  53. Remove masking tape from the RH lower C-pillar and from the race tracks.
  54. Unfold the 40 seat assembly.
  55. Calibrate RH falcon wing door.
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    Note
    Hold the upper B-pillar button in the down position to manually calibrate.
  56. Move RH front seat to original position.
  57. Close RH front door.
  58. Remove masking tape from the LH lower C-pillar and from the race tracks.
  59. Unfold the 60 seat assembly.
  60. Calibrate LH falcon wing door.
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    Note
    Hold the upper B-pillar button in the down position to manually calibrate.
  61. Move LH front seat to original position.