2022-08-10

Connector - DC Input - Busbar - Charge Port to HV Battery (Remove and Replace)

Correction code 44018102 1.98 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Remove the charge port to HV battery busbars. See Busbars - Charge Port to HV Battery (Remove and Replace).
  2. Remove the bolts (x2) that attach the HV connector busbars.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • Torx T20 bit
  3. Carefully release the tabs (x4) that attach the charge port safety cover to the busbars, and then remove the cover.

Install

  1. Carefully slide the busbars into the charge port safety cover, and then secure the lock tabs (x4).
  2. Install the bolts (x2) that attach the to HV connector busbars.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • Torx T20 bit
  3. Install the charge port to HV battery busbars. See Busbars - Charge Port to HV Battery (Remove and Replace).