Harness - Body - RH (Remove and Replace)
Correction code 17100902 6.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
- Press brake pedal to turn on drive rails
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Set air suspension ride height to “Very High”
NoteVia center display > Controls > Suspension > ''Very High''
-
Set air suspension into "Jack Mode"
NoteVia center display > Controls > Service > Jack Mode
-
Open all four doors and trunk
NoteVia center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
- Lower LH and RH front windows
-
Remove LH front door sill trim panel
Note8x clips, 3x datums
- Move LH front seat forward
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Release LH front seat belt
NoteTurn release mechanism counter clockwise, turn back clockwise after releasing
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Remove bolts securing rear of LH front seat tracks to the floor panel
Note2x patch bolts, T45P, 34 Nm, Discard after removal
- Move LH front seat backward
-
Remove bolts securing front of LH front seat tracks to the floor panel
Note2x patch bolts, T45P, 34 Nm, Discard after removal
-
Adjust position of LH front seat for easy removal
NoteMove seat to middle of track at most upright position with seat fully up off floor
-
Remove RH front door sill trim panel
Note8x clips, 3x datums
- Move RH front seat forward
-
Release RH front seat belt
NoteTurn release mechanism counter clockwise, turn back clockwise after releasing
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Remove bolts securing rear of RH front seat tracks to the floor panel
Note2x patch bolts, T45P, 34 Nm, Discard after removal
- Move RH front seat backward
-
Remove bolts securing front of RH front seat tracks to the floor panel
Note2x patch bolts, T45P, 34 Nm, Discard after removal
-
Adjust position of RH front seat for easy removal
NoteMove seat to middle of track at most upright position with seat fully up off floor
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Fold 2nd row 60 seat into down position
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Remove LH rear sill assembly
Note8x clips, 1x datum
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Fold 2nd row 40 seat into down position
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Remove RH rear sill assembly
Note8x clips, 1x datum
-
Apply tape to RH racetrack to avoid damage
-
Remove trunk rear load floor
-
Remove flat trunk load floor
-
Remove trunk gap hider
-
Remove 2nd row mid carpet floor board
Note5x clips, Tilt front edge upwards and remove in vertical position
-
Remove 2nd row rear carpet floor board
Note2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats
-
Remove RH bench seat floor support
-
Open hood
NoteVia center display > Controls > Frunk Open
-
Remove rear underhood apron
Note11x clips, 2x datums
-
Power off vehicle via center display
NoteControls > Safety & Security > Power Off
-
Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
-
Position chair to gain access below seat bottom and disconnect RH side body harness from seat controller
Note2x connectors, 1x clip, Release red locking tab on black connector
-
Remove RH front seat from vehicle
NoteRecommend assistance, Use caution to not damage other components
-
Position chair to gain access below seat bottom and disconnect LH side body harness from seat controller
Note2x connectors, 1x clip, Release red locking tab on black connector
-
Remove LH front seat from vehicle
NoteRecommend assistance, Use caution to not damage other components
-
Release console back panel assembly
Note6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment
-
Remove console back panel assembly
Note1x connector, Connector lock for lamp located underneath bracket
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Release LH and RH rear console carrier
Note2x bolts, 10mm, 12 Nm
-
Remove LH front floor mat
-
Remove LH outboard footwell cover
Note2x magnets, 2x datums
-
Remove LH inboard footwell cover
Note1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
-
Remove LH console side carpet
Note11x clips, 2x datums
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Release LH center console lower bracket from IP carrier
Note1x bolt, 10mm, 10 Nm
-
Remove RH front floor mat
-
Remove RH footwell cover
Note3x magnets, 1x connector, 4x datums
-
Remove RH console side carpet
Note11x clips, 2x datums
-
Release RH center console lower bracket from IP carrier
Note1x bolt, 10mm, 10 Nm
-
Release center console connectors to body harness
Note4x connectors
-
Release LH and RH console carrier center bracket
Note2x bolts, 10mm, 12 Nm
-
Remove console assembly
NoteLift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed
-
Remove LH front seat outboard riser
Note2x bolts, 13mm, 33 Nm, Discard patch bolts after removal
-
Remove 1st row podium LH inner seat riser trim covers
Note2x clips, Remove inner outboard cover first then inner inboard cover
-
Remove 1st row RH inner seat riser trim covers
Note2x clips, Remove inner outboard cover first then inner inboard cover
-
Remove seat harness from inner seat riser on LH and RH sides
Note2x clips
-
Remove RH front seat outboard riser
Note2x bolts, 13mm, 33 Nm, Discard patch bolts after removal
-
Remove center console HVAC duct
Note1x brush clip
-
Remove 1st row podium seat riser carpet
Note1x push clip
-
Release duct from 1st row podium
Note2x tabs
-
Remove 1st row podium
Note4x bolts,13mm, 33 Nm, Discard bolts after removal
-
Remove front cabin carpet from vehicle
Note2x push clips, Position LH and RH sides of cabin carpet away from front sill trims
-
Remove front floor board from vehicle
Note4x clips
-
Remove LH sunvisor bezel
Note6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
-
Remove bolts securing LH upper A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
-
Move LH upper A-pillar for access to headliner
-
Remove screw securing LH front end of headliner to body
Note1x screw, T20, 2 Nm
-
Move LH front door seal away from B-pillar
-
Release upper portion of LH lower B-pillar to LH upper B-pillar
Note5x clips
-
Release LH upper B-pillar from body
Note3x clips, 2x magnets, 1x connector
-
Remove LH trunk sill side trim
Note4x clips, 1x datum
-
Remove RH trunk sill side trim
Note4x clips, 1x datum
-
Remove LH mid C-pillar trim
Note1x screw, T20, 2 Nm, 9x clips, 5x tabs
-
Remove fasteners securing LH upper C-pillar trim to bracket
Note3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
-
Remove LH upper C-pillar trim
Note6x clips, 1x datum
-
Remove trunk sill trim
Note4x clips, 2x patch bolts, T25, 2.5 Nm, Discard patch bolts after removal
-
Remove rear wall load support
Note4x push clips, 2x clips
-
Remove trunk tub floor
-
Remove trunk carpet from vehicle
NoteStarting from the front, lift carpet over harpoon brackets, release from underneath side trunk trim and remove through liftgate
-
Fold 5s motor bay insulator
-
Remove RH mid C-pillar trim
Note1x screw, T20, 2 Nm, 9x clips
-
Remove fasteners securing RH upper C-pillar trim to bracket
Note3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
-
Remove RH upper C-pillar trim
Note6x clips, 1x datum
-
Remove RH trunk side mini nub
Note1x clip, 3x tabs
-
Remove RH lower C-pillar
Note1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Discard patch bolt after removal
-
Release RH trunk tie down from RH side trim carpet
-
Remove RH trunk side trim
Note2x connectors, 4x push clips
-
Remove RH trunk side trim bracket
Note3x bolts, T30, 2.5 Nm, 1x screw, T20, 2.5 Nm, 1x push clip
-
Remove RH mid C-pillar zone bracket
Note2x screws, T20, 2.5 Nm, 4x push clips
-
Remove RH inner reinforcement
Note9x bolts, T40, 27 Nm
-
Disconnect subwoofer and release connector from assembly
Note1x connector, 2x tabs
-
Remove subwoofer assembly
Note3x bolts, 10mm, 10 Nm, Guide assembly around the trunk tie-down and RH body harness to remove
-
Open LH and RH side rear coat hooks
NotePush inward and release to open
-
Remove bolts securing LH and RH rear coat hooks to body
Note2x screws, T20, 2.5 Nm
-
Remove RH sunvisor bezel
Note6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
-
Remove bolts securing RH upper A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
-
Remove RH upper A-pillar from vehicle
Note1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
-
Remove screw securing RH front end of headliner to body
Note1x screw, T20, 2 Nm
-
Move RH front door seal away from B-pillar
-
Release upper portion of RH lower B-pillar to RH upper B-pillar
Note5x clips
-
Release RH upper B-pillar from body
Note4x clips, 1 magnet, 1x connector
-
Release front portion of headliner from body
Note11x clips
-
Disconnect headliner from body harness
Note1x connector, Release red locking tab
-
Release headliner from body
Note25x clips
-
Remove headliner assembly from vehicle
NoteRecommend assistance, Maneuver headliner past head rests and remove through LH or RH falcon wing door opening
-
Remove connectors for LH and RH EM controllers
Note4x connectors
-
Release coax connectors from center spine close out panel and disconnect
Note1x tab, 1x connector
-
Remove bolts securing center spine close out panel to body
Note8x bolts, 10mm, 3.5 Nm, Do not allow closing plate to hang on harness
-
Release clips and remove center spine close out panel
Note5x clips
-
Remove RH liftgate stop from vehicle
Note1x bump stop
-
Remove LH liftgate stop from vehicle
Note1x bump stop
-
Remove bolt securing LH top of fascia to bracket
Note1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape. This will allow access to the bolt without fully removing trim.
-
Remove bolt securing RH top of fascia to bracket
Note1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape. This will allow access to the bolt without fully removing trim.
-
Remove clip securing RH rear fender garnish and arch liner
Note4x push clips, 2x bolts, 10mm, 5 Nm
-
Partially release RH rear fender garnish from rear fascia
Note3x clips, 7 tabs
-
Remove screw securing RH rear fascia to quarter panel
Note1x screw, T25, 1.5 Nm
-
Remove clip securing LH rear fender garnish and arch liner
Note4x push clips
-
Partially release LH rear fender garnish from rear fascia
Note3x clips, 7 tabs
-
Remove screw securing LH rear fascia to quarter panel
Note1x screw, T25, 1.5 Nm
-
Remove fasteners securing rear diffuser to rear fascia
Note4x bolts, 10mm, 6 Nm, 2x clips
-
Remove bolts securing rear lower valence to body
Note4x bolts, 10mm, 3 Nm
-
Reach through access area on RH side of fascia and disconnect harness
Note1x connector, Release locking tab
-
Remove rear fascia from vehicle
Note24x tabs, Recommended assistance, Place on protected surface
-
Pull back lower seal on RH B-Pillar applique and remove screws securing RH B-Pillar applique
Note2x bolts, T25, 3 Nm
-
Release retaining clip securing the RH B-Pillar applique to the body
Note1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind RH applique seal and twist to release clip
-
Release the RH B-Pillar applique from the body
NotePull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
-
Disconnect RH B-Pillar camera connectors
Note2x connectors, Hold RH B-Pillar applique away from body to gain better access to the camera connectors, Release locking tab
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Remove RH B-Pillar applique from vehicle
NotePull B-pillar applique seal away from applique to release seal, Start at the top and work around
-
Remove RH IP end cap
Note3x clips
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Remove RH mid A-pillar trim
Note2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
-
Remove RH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips, 1x datum
-
Release harness from RH footrest panel
Note1x clip
-
Release RH footrest panel
Note2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
-
Remove RH footrest panel
NoteFold RH primary support carpet up, Rotate RH footrest panel out of vehicle
-
Remove fasteners securing RH knee air bag assembly to vehicle
Note2x bolts, 10mm, 8 Nm, 1x clip
-
Remove the RH knee air bag assembly from vehicle
Note2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
-
Release HVAC blower x059 connector and HVAC case x058 connector from right controller
Note1x clip, 2x connectors
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Move HVAC harness aside
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Release RH body harness from body controller
Note10x connectors, Release connector locks before removal
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Release RH body harness from upper and lower A-pillar
Note6x clips, 4x connectors, Release connector locks before removal, Release X941M connector from clip to prevent paint damage, Lower fir tree clip located behind IP carrier
-
Release IP harness and door harness from RH body harness
Note2x clips
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Route RH body harness A-pillar branch behind IP carrier
NoteRoute RH body harness under IP harness
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Remove bolt securing RH body harness A-pillar ground to footwell
Note1x bolt, 10mm, 9 Nm
-
Release RH body harness from toeboard and car computer
Note11x connectors, 2x clips, Release connector locks before removal
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Release RH body harness from B-pillar
Note3x connectors, 7x clips, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Slide both orange locking tabs simultaneously toward rear of connector to release connector
-
Release RH body harness from center spine
Note1x bolt, 10mm, 9 Nm, 13x connectors, 9x clips, Release connector locks before removal
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Route RH body harness under falcon door upper harness and curtain air bag
NoteRoute B-pillar applique connectors through body
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Release RH body harness from 1st row body panel
Note1x bolt, 10mm, 9 Nm, 3x connectors, 3x clips, Release connector locks before removal
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Release RH body harness from 2nd row body panel
Note4x connectors, 1x clip, Release bracket for better access, Release connector locks before removal
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Release RH body harness from 3rd row body panel
Note1x connector, 5x clips, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
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Release RH body harness from C-pillar
Note1x bolt, 10mm, 9 Nm, 9x connectors, 7x clips, 1x bracket, Release connector locks before removal, Leave connectors and HVIL on bracket
-
Release RH body harness from rear underbody
Note1x connector, 2x clips, 2x datums, Release locking tab
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Remove RH body harness
Note1x clip, 1x grommet, Release frunk grommet then route harness through hole, Route harness under 40 seat, Route each branch individually through tight spaces to prevent damage
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Position RH body harness
Note1x clip, 1x grommet, Route harness under 40 seat, Route harness through frunk hole then secure grommet, Route each branch individually through tight spaces to prevent damage
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Secure RH body harness onto rear underbody
Note1x connector, 2x clips, 2x datums, Engage locking tab
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Secure RH body harness onto C-pillar
Note1x bolt, 10mm, 9 Nm, 9x connectors, 7x clips, 1x bracket, Secure connector locks
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Secure RH body harness onto 3rd row body panel
Note1x connector, 5x clips, Engage locking tab
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Secure RH body harness onto 2nd row body panel
Note4x connectors, 1x clip, Secure connector locks, Secure connector housings to bracket
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Secure RH body harness onto 1st row body panel
Note1x bolt, 10mm, 9 Nm, 3x connectors, 3x clips, Secure connector locks
-
Route RH body harness under falcon door upper harness and curtain air bag
NoteRoute B-pillar applique connectors through body
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Secure RH body harness onto center spine
Note1x bolt, 10mm, 9 Nm, 13x connectors, 9x clips, Secure connector locks
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Secure RH body harness onto B-pillar
Note3x connectors, 7x clips, Engage locking tab, Ensure connectors are properly seated and secure
-
Secure RH body harness onto toeboard and car computer
Note11x connectors, 2x clips, Secure connector locks
-
Install bolt securing RH body harness A-pillar ground to footwell
Note1x bolt, 10mm, 9 Nm
-
Route RH body harness A-pillar branch behind IP carrier
NoteRoute RH body harness under IP harness, Route each branch individually through tight spaces to prevent damage
-
Secure IP harness and door harness onto RH body harness
Note2x clips
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Secure RH body harness to upper and lower A-pillar
Note6x clips, 4x connectors, Secure connector locks, Lower fir tree clip located behind IP carrier
-
Secure RH body harness onto body controller
Note10x connectors, Secure connector locks
-
Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
Note1x clip, 2x connectors
-
Install RH knee air bag assembly onto vehicle
Note2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
-
Install fasteners securing RH knee air bag assembly to vehicle
Note2x bolts, 10mm, 8 Nm, 1x clip
-
Install RH footrest panel
NoteRotate RH footrest panel onto vehicle, Fold RH primary support carpet down
-
Secure RH footrest panel
Note2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
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Secure harness to RH footrest panel
Note1x clip
-
Install RH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips, 1x datum
-
Install RH mid A-pillar trim
Note2x clips, 3x datums, Verify weather seal is seated properly
-
Install RH IP end cap
Note3x clips
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Secure applique seal to RH B-pillar applique
NoteUse P-80 emulsifier to assist with seal installation
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Connect RH B-Pillar camera connectors
Note2x connector, Hold RH applique away from body to gain better access to the camera connectors, Secure locking tab
-
Install RH B-pillar applique onto vehicle
Note1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
-
Pull back lower seal on RH B-Pillar applique and install screws securing lower RH B-Pillar applique to the body
Note2x bolt, T25, 3 Nm
-
Secure lower portion of RH B-Pillar applique seal
Note3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
-
Inspect upper RH B-pillar applique seal to make sure it is fully seated
NoteAdjust seal if necessary
-
Secure top triangle portion of RH B-Pillar applique seal into position against body
-
Install rear fascia onto vehicle
Note24x tabs, Recommended assistance
-
Connect rear fascia harness
Note1x connector, Engage locking tab, Reach through access hole located on the lower RH side of rear fascia
-
Install rear lower diffuser bolts to body
Note4x bolts, 10mm, 3 Nm
-
Apply Loctite 222 to fasteners and secure rear lower valence onto rear fascia
Note4x bolts, 10mm, 6 Nm, 2x clips
-
Install screw securing RH rear fascia to quarter panel
Note1x screw, T25, 1.5 Nm
-
Install RH rear fender garnish onto rear fascia
Note3x clips, 7 tabs
-
Install clip securing RH rear fender garnish and arch liner
Note4x push clips, 2x bolts, 10mm, 5 Nm
-
Install screw securing LH rear fascia to quarter panel
Note1x screw, T25, 1.5 Nm
-
Install LH rear fender garnish onto rear fascia
Note3x clips, 7 tabs
-
Install clip securing LH rear fender garnish and arch liner
Note4x push clips, 2x bolts, 10mm, 5 Nm
-
Install bolt securing RH top of fascia to bracket
Note1x bolts, 10mm, 4 Nm
-
Install bolt securing LH top of fascia to bracket
Note1x bolts, 10mm, 4 Nm
-
Install LH and RH sides of rear fascia trough
NoteVerify trim is flush to rear fascia and body
-
Install RH liftgate stop from vehicle
Note1x bump stop
-
Install LH liftgate stop onto vehicle
Note1x bump stop
-
Position center spine close out panel and secure front clips
Note2x clips
-
Install bolts securing center spine close out panel to body
Note8x bolts, 10mm, 3.5 Nm
-
Secure harnesses onto center spine close out panel
Note3x clips
-
Connect coax connector and secure onto center spine close out panel
Note1x tab, 1x connector
-
Install connectors for LH and RH EM controllers
Note4x connectors
-
Position headliner assembly onto vehicle for installation
NoteRecommend assistance, Install through LH or RH falcon wing door opening, Maneuver headliner past head rests and position
-
Engage rear portion of headliner to body
Note25x clips, Leave front portion disengaged to make headliner connection
-
Connect headliner to body harness
Note1x connector, Engage red locking tab
-
Engage front portion of headliner to body
Note11x clips
-
Install screw securing RH front end of headliner to body
Note1x screw, T20, 2 Nm
-
Install RH upper B-pillar to body
Note4x clips, 1 magnet, 1x connector, Replace clips if damaged
-
Secure upper portion of RH lower B-pillar to RH upper B-pillar
Note5x clips
-
Fully seat RH front door seal along RH B-pillar trims
-
Install RH upper A-pillar to vehicle
Note1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
-
Install bolts securing RH upper A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
-
Install RH sunvisor bezel
Note6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
-
Install screws securing LH and RH rear coat hooks to body
Note2x screws, T20, 2.5 Nm
-
Close LH and RH rear coat hooks
-
Install subwoofer assembly
Note3x bolts, 10mm, 10 Nm, Guide assembly around the trunk tie-down and RH body harness to position
-
Connect subwoofer and secure connector to assembly
Note1x connector, 2x tabs
-
Install RH inner reinforcement
Note9x bolts, T40, 27 Nm
-
Install RH mid C-pillar zone bracket
Note2x screws, T20, 2.5 Nm, 4x push clips
-
Install RH trunk side trim bracket
Note3x bolts, T30, 2.5 Nm, 1x screw, T20, 2.5 Nm, 1x push clip
-
Install RH trunk side trim
Note2x connectors, 4x push clips
-
Insert RH trunk tie down into RH trunk side trim carpet
-
Install RH lower C-pillar trim
Note1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Install new patch bolt
-
Install RH trunk side mini nub
Note1x clip, 3x tabs
-
Install RH upper C-pillar trim
Note6x clips, 1x datum
-
Install fasteners securing RH upper C-pillar trim to bracket
Note3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Install new patch bolt
-
Install RH mid C-Pillar trim
Note1x screw, T20, 2 Nm, 9x clips
-
Unfold 5s motor bay insulator
-
Install trunk carpet onto vehicle
NoteSeat the rear edge first, then seat carpet over harpoon brackets and tuck under trunk side trim
-
Install trunk tub floor
-
Install rear wall load floor support
Note4x push clips, 2x clips
-
Install rear trunk sill trim
Note4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
-
Install LH upper C-pillar trim
Note6x clips, 1x datum
-
Install fasteners securing LH upper C-pillar trim to bracket
Note3x screws, T20, 2 Nm, 1x patch bolt, T25, 2 Nm, Install new patch bolt
-
Install LH mid C-pillar trim
Note9x clips, 5x tabs, 1x screw, T20, 2 Nm
-
Install RH trunk sill side trim
Note4x clips, 1x datum
-
Install LH trunk sill side trim
Note4x clips, 1x datum
-
Install screw securing LH front end of headliner to body
Note1x screw, T20, 2 Nm
-
Install LH upper B-pillar to body
Note4x clips, 1 magnet, 1x connector, Replace clips if damaged
-
Secure upper portion of LH lower B-pillar to LH upper B-pillar
Note5x clips, Replace clips if damaged
-
Fully seat LH front door seal along LH B-pillar trims
-
Position LH upper A-pillar for installation
-
Install bolts securing LH upper A-pillar to body
Note2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
-
Install LH sunvisor bezel
Note6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
-
Install front floor board onto vehicle
Note4x clips
-
Install front cabin carpet onto vehicle
Note2x push clips, Position LH and RH sides of cabin carpet behind front sill trims
-
Install 1st row podium
Note4x bolts,13mm, 33 Nm, Install new patch bolts
-
Secure duct onto 1st row podium
Note2x tabs
-
Install 1st row podium seat riser carpet
Note1x push clip
-
Install center console HVAC duct
Note1x brush clip, Slide duct into HVAC assembly and ensure fully seated
-
Secure seat harness to inner seat riser on LH and RH sides
Note2x clips
-
Install 1st row podium RH inner seat riser trim covers
Note2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
-
Install 1st row podium LH inner seat riser trim covers
Note2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
-
Install console assembly
Note3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed
-
Secure LH center console lower bracket to IP carrier
Note1x bolt, 10mm, 10 Nm
-
Secure RH center console lower bracket to IP carrier
Note1x bolt, 10mm, 10 Nm
-
Secure center console connectors to body harness
Note4x connectors, Ensure all connector locks engage
-
Secure LH and RH console carrier center bracket
Note2x bolts, 10mm, 12 Nm
-
Install RH console side carpet
Note11x clips, 2x datums
-
Install RH footwell cover
Note3x magnets, 4x datums, 1x connector
-
Install RH front floor mat
-
Install LH console side carpet
Note11x clips, 2x datums
-
Install LH inboard footwell cover
Note1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
-
Install LH outboard footwell cover
Note2x magnets, 2x datums
-
Install LH front floor mat
-
Secure LH and RH rear console carrier
Note2x bolts, 10mm, 12 Nm
-
Install console back panel assembly
Note1x connector
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Secure console back panel assembly
Note6x clips, 7x datums, Engage bottom clips first due to forward facing alignment
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Install LH front seat outboard riser
Note2x bolts, 13mm, 33 Nm, Install new patch bolts
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Install LH front seat onto vehicle
NoteRecommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
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Position chair to gain access below seat bottom and connect LH side body harness to seat controller
Note2x connectors, 1x clip, Engage red locking tab on black connector, Recommend assistance
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Position LH front seat upright for bolt installation
NoteRecommend assistance
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Install RH front seat outboard riser
Note2x bolts, 13mm, 33 Nm, Install new patch bolts
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Install RH front seat onto vehicle
NoteRecommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
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Position chair to gain access below seat bottom and connect RH side body harness to seat controller
Note2x connectors, 1x clip, Engage red locking tab on black connector, Recommend assistance
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Position RH front seat upright for bolt installation
NoteRecommend assistance
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Install RH bench seat floor support
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Install 2nd row rear carpet floor board
Note2x clips, Slide panel down behind seats, Lower front of panel to engage clips
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Install 2nd row mid carpet floor board
Note5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips
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Install LH rear sill assembly
Note8x clips, 1x datum
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Install RH rear sill assembly
Note8x clips, 1x datum
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Install trunk gap hider
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Install flat trunk load floor
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Install trunk rear load floor
- Close liftgate
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Unfold the 60 seat assembly
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Unfold the 40 seat assembly
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Remove masking tape from the RH lower C-pillar and from the race tracks
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Connect First Responder Loop and LV battery connector
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
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Install rear underhood apron
Note11x clips, 2x datums
- Close hood
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Calibrate RH falcon wing door
NoteHold the upper B-pillar button in the down position to manually calibrate
- Move RH front seat forward
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Secure RH front seat belt
NoteEnsure audible click is heard during install, perform pull test to confirm secure
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Install bolts securing RH front seat rear tracks to vehicle
Note2x patch bolts, T45P, 34 Nm, Install new bolts
- Move RH front seat backward
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Install bolts securing both RH front seat front tracks to vehicle
Note2x patch bolts, T45P, 34 Nm, Install new bolts
- Move RH front seat to original position
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Install RH front door sill trim panel
Note8x clips, 3x datums
- Close RH front door
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Calibrate LH falcon wing door
NoteHold the upper B-pillar button in the down position to manually calibrate
- Move LH front seat forward
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Secure LH front seat belt
NoteEnsure audible click is heard during install, perform pull test to confirm secure
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Install bolts securing LH front seat rear tracks to vehicle
Note2x patch bolts, T45P, 34 Nm, Install new bolts
- Move LH front seat backward
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Install bolts securing both LH front seat front tracks to vehicle
Note2x patch bolts, T45P, 34 Nm, Install new bolts
- Move LH front seat to original position
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Install LH front door sill trim panel
Note8x clips, 3x datums
- Press brake pedal to turn on drive rails
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Remove air suspension from "Jack Mode"
NoteUsing center display > Controls > Service > ''Jack Mode''
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Set air suspension ride height to "Standard"
NoteUsing center display > Suspension > ''Standard''
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Clear DAS Calibration
NoteVia center display > Controls > Service > Camera Calibration, Select Clear Calibration, Verify calibration was cleared successfully, Wait for prompt to disappear automatically before continuing
- Raise LH and RH front windows
- Close LH front door
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Vehicle will need to be driven by customer to complete the calibration procedure. During this time DAS functions will be completely unavailable
NoteNo time was recorded as this will be completed by the customer