23/05/2024 08:06:13

Flood Port (Remove and Replace)

Correction code 16102712 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.
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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
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Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional glove and safety information.

Remove

  1. Move the vehicle to a 2 post lift. See Raise Vehicle - 2 Post Lift.
  2. Disconnect LV power. See LV Power (Disconnect and Connect).
  3. Set the high voltage multimeter to DC voltage, lightly touch the probes to the auxiliary battery connector contacts, and verify that the multimeter displays a voltage.
    Informational PurposesAn informational icon, calling your attention
    Note
    Battery voltage is typically 14.5 to 15.5 volts.
  4. Remove the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
  5. Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
  6. Twist the flood port either direction, and at the same time pry with a plastic trim tool to separate the flood port from the HV battery.
  7. Move the flood port to the left, and then out through the relief in front of the breathers.

Install

  1. Use an alcohol wipe to clean the mounting surface on the HV battery.
  2. Move the flood port in through the relief in front of the HV battery breathers, and then to the right.
  3. Firmly press the flood port into the HV battery with a slight twisting motion to engage the tabs (x8) that attach the flood port to the HV battery.
  4. Perform a Push-Pull-Push check to verify the flood port is tightly seated.
  5. Remove the leather glove protectors and the HV insulating gloves.
  6. Perform an HV battery air leak test. See HV Battery Air Leak Test (In Vehicle).
  7. Install the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
  8. Connect LV power. See LV Power (Disconnect and Connect).
  9. Remove the vehicle from the 2 post lift. See Raise Vehicle - 2 Post Lift.