Bracket - Compressor (Remove and Replace)
Correction code 18203202 0.80 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
- 2023-10-31: Reorganized the procedure.
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Remove
- Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
- Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
-
Release the connector locking tab,
then disconnect the A/C logic electrical connector from the A/C compressor.
NoteDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.Tip: Use of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
-
Use a clip pry tool to release the
retaining clip that attaches the A/C compressor logic harness to the A/C compressor HV
harness bracket.
-
Remove the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.
Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- Flex head ratchet/flex head torque wrench
-
Disconnect the HV harness electrical
connector from the A/C compressor.
Tip: Use of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 45 degree tip, 6 in
-
Remove the bolt that attaches the
ground strap to the A/C compressor, and then move the ground strap aside.
Tip: Use of the following tool(s) is recommended:
- Torx T25 socket
- 2 in extension
- Flex head ratchet/flex head torque wrench
-
Use a clip pry tool to release the
clip that attaches the coolant hose to the A/C compressor bracket.
-
Remove the powertrain coolant pump
from the A/C compressor bracket.
NoteSlide the coolant pump assembly away from the A/C compressor bracket.
-
Release the tab that attaches the HV
heat pump bracket to the A/C compressor eyelet, and then move the bracket aside.
-
With assistance, remove the bolts (x2)
that attach the A/C compressor bracket to the multi-system beam.
Tip: Use of the following tool(s) is recommended:
- 15 mm deep socket
- Flex head ratchet/flex head torque wrench
- Fender cover
NoteWith an assistant supporting the A/C compressor when removing the bolts, carefully move the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam.CAUTIONBe cautious around the coolant hose and supermanifold harness, place fender cover on the fan housing and gently place the A/C compressor assembly down. -
Remove the bolts (x3) that attach the
A/C compressor bracket to the A/C compressor.
Tip: Use of the following tool(s) is recommended:
- 10 mm 12-point deep socket
- Flex head ratchet/flex head torque wrench
Install
-
Install the bolts (x3) that attach the
A/C compressor bracket to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- 10 mm 12-point deep socket
- Flex head ratchet/flex head torque wrench
- Ratchet/torque wrench
-
With assistance, hand-tighten the
bolts (x2) that attach the A/C compressor bracket to the multi-system beam.
NoteWith an assistant supporting the A/C compressor when installing the fasteners, carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle and under the multi-system beam.
-
Torque the bolts (x2) that attach the
A/C compressor bracket to the multi-system beam.Tip: Use of the following tool(s) is recommended:
- 15 mm deep socket
- Flex head ratchet/flex head torque wrench
-
Position the HV heat pump bracket onto
the A/C compressor, and then fasten the tab that attaches the HV heat pump bracket to
the A/C compressor eyelet.
- Install the A/C compressor HV harness to the A/C compressor.
-
Connect the HV harness electrical
connector to the A/C compressor.
-
Install the bolt that attaches the A/C
compressor HV harness bracket to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- Flex head ratchet/flex head torque wrench
- Ratchet/torque wrench
-
Install the bolt that attaches the
ground strap to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- Torx T25 socket
- 2 in extension
- Flex head ratchet/flex head torque wrench
- Ratchet/torque wrench
-
Install the powertrain coolant pump to
the A/C compressor bracket.
-
Fasten the clip that attaches the
coolant hose to the A/C compressor bracket.
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Connect LV power. See LV Power (Disconnect and Connect).
- Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
-
Calibrate the rear doors.
NoteIf the "Calibration Needed" message appears on the vehicle touchscreen, press and hold Calibrate to calibrate the rear doors.