17/06/2022 13:26:08

Harness - Sub-Assembly - Instrument Panel (Remove and Replace)

Correction code 17100612 1.44 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open LH front door
  2. Lower LH and RH front windows
  3. Move LH front seat backward
  4. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 1x datum, Ensure clip at IP carrier is released fully before removal
  5. Remove LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  6. Remove IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  7. Remove LH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
  8. Remove bolts securing LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  9. Remove LH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  10. Adjust steering column fully rearward and fully down
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column
  11. Open RH front door
  12. Move RH front seat backward
  13. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Frunk Open
  14. Power off vehicle via center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Safety & Security > Power Off
  15. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  16. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
  17. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  18. Remove RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  19. Remove RH front sill plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  20. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  21. Remove RH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
  22. Remove bolts securing RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  23. Remove RH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  24. Release phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x datums, Pull up at bottom and swing out from under instrument panel
  25. Remove phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip, Take caution to release connector locks before pulling straight out of each socket to avoid damage
  26. Release IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4x datums, Release top tabs and slide rearward
  27. Release diagnostic and CAN harnesses from IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  28. Remove IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  29. Remove center display bracket bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm
  30. Remove center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward
  31. Release center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release
  32. Remove center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide rearward, Place on soft clean surface
  33. Remove IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  34. Remove IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  35. Remove IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness
  36. Remove RH front floor mat
  37. Remove RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 1x connector, 4x datums
  38. Remove RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  39. Remove fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  40. Remove the RH knee air bag assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
  41. Release glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  42. Release glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  43. Remove USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 3 Nm, 1x clip
  44. Remove glove box
  45. Release passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  46. Remove passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  47. Remove IP carrier cross beam screws
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  48. Release passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors
  49. Release RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  50. Release center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  51. Release LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  52. Release instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  53. Release IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  54. Position lower instrument panel assembly away from IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x datums, Move top edge as far rearward as possible without excessive stress on assembly
  55. Release IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket
  56. Remove IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed
  57. Release driver air wave ventilation connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Place IP sub-assembly upside down on a protective surface to access connectors
  58. Release passenger airwave ventilation connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Place IP sub-assembly upside down on a protective surface to access connectors
  59. Remove RH SWD duct from IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push rivets, 1x screw, T20, 3 Nm
  60. Remove LH SWD duct from IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push rivets, 1x screw, T20, 3 Nm
  61. Remove IP sub-assembly harness
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x connectors
  62. Install IP sub-assembly harness
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x connectors
  63. Install LH SWD duct to IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push rivets, 1x screw, T20, 3 Nm
  64. Install RH SWD duct to IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push rivets, 1x screw, T20, 3 Nm
  65. Secure air wave ventilation connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors
  66. Install IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance
  67. Secure IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket
  68. Secure IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  69. Secure instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  70. Position lower instrument panel assembly into IP sub-assembly
  71. Secure LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  72. Secure center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  73. Secure RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  74. Install IP carrier cross beam bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  75. Secure passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  76. Install passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  77. Secure passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  78. Install IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
  79. Secure USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box
  80. Secure glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Route harness through glove box datums
  81. Install glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  82. Install RH knee air bag assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  83. Install fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  84. Install RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  85. Install RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 4x datums, 1x connector
  86. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  87. Install RH front sill plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  88. Install RH front floor mat
  89. Install RH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
  90. Install bolts securing RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  91. Install RH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
  92. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Verify weather seal is seated properly
  93. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  94. Install IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  95. Install IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  96. Route display harness behind LH display bracket
  97. Secure center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged
  98. Install center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display downward until shroud tabs fully engages
  99. Secure center display to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first
  100. Secure IP service panel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  101. Secure diagnostic and CAN harnesses to IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  102. Install IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4 datums, Slide forward engaging datums then secure tabs upward into IP
  103. Install phone dock connections
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip
  104. Install phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, 4 tabs, Slide datums forward into IP and secure tabs down into center console
  105. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
  106. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  107. Close hood
  108. Move RH front seat to original position
  109. Calibrate RH falcon wing door
    Informational PurposesAn informational icon, calling your attention
    Note
    Hold the upper B-pillar button in the down position to manually calibrate
  110. Close RH front door
  111. Install LH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
  112. Install bolts securing LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  113. Install LH sunvisor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
  114. Install IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  115. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
  116. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 1x datum
  117. Adjust steering column back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column
  118. Move LH front seat to original position
  119. Calibrate LH falcon wing door
    Informational PurposesAn informational icon, calling your attention
    Note
    Hold the upper B-pillar button in the down position to manually calibrate
  120. Raise LH and RH front windows
  121. Close LH front door