04/12/2024 06:30:21

Sensor - HVAC - Windshield (Remove and Replace)

Correction code 10206002 0.24 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  • 2024-12-02: Updated notes and Service Mode instructions.

Remove

  1. Remove the lower quad camera cover. See Camera Cover - Lower (Remove and Replace).
  2. Remove the rear view mirror. See Mirror - Rear View (Remove and Replace).
  3. Remove the upper quad camera cover. See Upper Cover - Rear View Mirror (Remove and Replace).
  4. Disconnect the windshield HVAC sensor electrical connector.
  5. Remove and discard the screws (x2) that attach the windshield HVAC sensor to the windshield bracket.
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    Note
    PH00 Philips. Torque 0.12 Nm.
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    CAUTION
    The fasteners are tiny. Take care not to drop or misplace them. Make sure that the correct phillips screwdriver is used. If the screwdriver is too large, the screws will round out.
  6. Remove the windshield HVAC sensor from the windshield bracket.
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    Note
    Use a pocket screwdriver to gently pry on sensor to release the foam from the adhesive.

Install

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Note
Ensure that a graphene foam block is present on the contact pad and the blue tape is removed from the sensor foam pad before installation. If the foam is degraded or no longer present, install a new graphene foam block. Clean all adhesive residue that is left from the old foam. The foam is required for conducting the temperature of the windshield to the sensor.
  1. Clean the area where new windshield HVAC sensor foam pad will rest into position.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure all adhesive residue from the windshield is removed and the windshield is dry before installation. The foam pad will not stick if the windshield is wet. Align the located hole of the sensor with the plastic alignment pin on the windshield bracket.
    Tip: Use of the following tool(s) is recommended:
    • IPA wipes
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    Note
    Allow 1 minute dry time before continuing.
  2. Install the windshield HVAC sensor on the windshield bracket.
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    Note
    Align the hole on the PCB with the plastic alignment pin.
  3. Install the new screws (x2) that attach the windshield HVAC sensor to the windshield bracket.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure that the screws are not over torqued as they are very delicate and will strip very easily.
    Informational PurposesAn informational icon, calling your attention
    Note
    PH00 Philips. Torque 0.12 Nm.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install new screws.
  4. Connect the windshield HVAC sensor electrical connector.
  5. Install the upper quad camera cover. See Upper Cover - Rear View Mirror (Remove and Replace).
  6. Install the rear view mirror. See Mirror - Rear View (Remove and Replace).
  7. Install the lower quad camera cover. See Camera Cover - Lower (Remove and Replace).
  8. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy