Correction code 44011500 1.62 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

1. Open LH front door
2. Lower LH and RH front windows
3. Move LH front seat forward
4. Open LH falcon wing door
5. Move LH Monopost seat forward
6. Remove LH rear sill assembly
   Note

   8x clips, 1x datum

   

   

7. Open charge port door using UI
   Note

   Control > Charging > Open Charge Port
8. Open hood
   Note

   Via center display > Controls > Frunk Open
9. Remove rear underhood apron
   Note

   11x clips, 2x datums

   

   

10. Open liftgate

    

    

11. Remove trunk rear load floor

    

12. Remove trunk pocket load floor

    

13. Remove trunk tub floor insulator

    

14. Remove trunk carpet

    

    

15. Remove LH trunk sill side trim
    Note

    4x clips, 1x datum

    

    

16. Remove RH trunk sill side trim
    Note

    4x clips, 1x datum

    

    

17. Remove trunk sill trim
    Note

    4x clips, 2x patch bolts, T25, 2.5 Nm, Discard patch bolts after removal

    

    

    

18. Remove rear wall load support
    Note

    4x push clips, 2x clips

    

    

    

19. Remove LH crush can bracket
    Note

    3x clips, 1 datum

    

    

20. Remove LH soft trim pocket bracket
    Note

    1x push clip, 1 datum

    

    

    

21. Remove LH mid C-pillar trim
    Note

    1x screw, T20, 2 Nm, 9x clips, 5x tabs

    

    

    

22. Remove LH lower C-pillar
    Note

    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Discard patch bolt after removal

    

    

    

23. Fold LH 3rd row seat back into down position

    

24. Remove fasteners securing LH upper C-pillar trim to bracket
    Note

    3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal

    

25. Remove LH upper C-pillar trim
    Note

    6x clips, 1x datum

    

    

26. Release charge port manual cable release from LH mid C-pillar zone bracket
    Note

    1x fir tree clip

    

27. Remove LH mid C-pillar zone bracket
    Note

    2x screws, T20, 2.5 Nm, 4x push clips

    

28. Remove LH trunk side trim carpet
    Note

    4x push clips, 1x connector

    

    

29. Remove LH trunk side trim bracket
    Note

    2x bolts, T30, 2.5 Nm, 1x push clip

    

    

30. Raise LH 3rd row seat back into the upright position

    

31. Disconnect LV power. See LV Power (Disconnect and Connect).
32. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
33. Release 3rd row seat harness trays from seat frame
    Note

    4x push clips

    

    

34. Disconnect 3rd row seat assembly connections
    Note

    11x connectors, Release tab and slide connector housing off tray to remove

    

    

35. Remove 3rd row seat cushion from vehicle
    Note

    2x clips, While pushing down on cushion, feel for rocket clips and disengage locking tabs, Clips located on both ends of seat cushion, Feed cushion harnesses below 3rd row seat backs, Place cushion on protected surface

    

    

    

36. Remove LH inner reinforcement from body
    Note

    9x bolts, T40, 27 Nm, Use a T40 socket with 8mm wrench to loosen the lower 2 bolts to avoid removal of 3rd row seat frame, Then use hex bit ratchet to remove bolts fully, All other bolts can be removed with 1/4in. Dr. ratchet and 1/4in. Dr. T40 socket

    

    

37. Perform gap and flush inspection with charge port door closed
    Note

    Performed gap and flush inspection with charge port door closed to determine which insert need adjustmentsArea 1:CPD to body flush target is no flush requirementCPD to lamp flush target is 0 mmArea 2:CPD to body flush target is - 1.2 mmArea 3: CPD to Body flush target is - 1.2 mmCPD to lamp flush target is 0 mm

    

38. Release charge port latch connection
    Note

    1x connector, Take note of harness routing, Pull red locking tab outwards to release lock, pull again to release connector

    

    

    

39. Release charge port connection
    Note

    1x connector, Carefully remove white locking tab, Depress tab to release connection from the charge port, Continue to pull off connector, The connection is intended to disengage the safety cap when released

    

    

    

    

40. Remove charge port safety cap
    Note

    2x hooks

    

    

41. Remove fasteners securing charge port busbar to charge port and remove busbar leads from studs
    Note

    2x nuts, 11mm, 9 Nm, Nuts have captured washers, Take caution of any tension present with the busbar

    

    

42. Remove bolts securing charge port assembly and remove from vehicle
    Note

    4x bolts, 10mm, 7 Nm, 2x datums, Note the charge port is bolted to the charge port door and lines up with 2 datums

    

    

    

    

43. Remove bolt securing charge port door to vehicle body
    Note

    1x bolt, 8mm, 1 Nm

    

44. Rotate the top hex insert CLOCKWISE to extend the insert or COUNTER-CLOCKWISE to shorten the spacing to meet the desired flush requirement for charge port door
    Note

    1x hex insert, 5mm, 1x datum, Slightly push datum outwards to ease access to hex insert, Compensator is nominally 3mm out from the back of the hex face to the top of the thread housing, It can be adjusted an additional 2mm either out or in, leaving the total distance between 1mm and 5mm

    

    

    

45. Rotate the front hex insert CLOCKWISE to extend the insert or COUNTER-CLOCKWISE to shorten the spacing to meet the desired flush requirement for charge port door
    Note

    1x hex insert, 5mm, Compensator is nominally 3mm out from the back of the hex face to the top of the thread housing, It can be adjusted an additional 2mm either out or in, leaving the total distance between 1mm and 5mm

    

    

    

    

46. Rotate the bottom hex insert CLOCKWISE to extend the insert or COUNTER-CLOCKWISE to shorten the spacing to meet the desired flush requirement for charge port door
    Note

    1x hex insert, 5mm, Compensator is nominally 3mm out from the back of the hex face to the top of the thread housing, It can be adjusted an additional 2mm either out or in, leaving the total distance between 1mm and 5mm

    

    

    

47. Install bolt securing charge port door to vehicle body
    Note

    1x bolt, 8mm, 1 Nm

    

48. Install charge port assembly into vehicle and secure bolts
    Note

    4x bolts, 10mm, 7 Nm, 2x datums, Start by lining up the datums on charge port with the charge port door, Then proceed to thread in all bolts, New charge port will come pre-applied with penetrox

    

    

    

    

49. Clean charge port assembly busbar contact surface of residual penetrox
    Note

    Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time

    

50. Clean contact surfaces of busbar leads to remove any residual Penetrox
    Note

    Allow 1 minute for IPA to dry

    

51. Apply Penetrox to backside of busbar leads
    Note

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

52. Install charge port busbar leads to charge port assembly
    Note

    2x nuts, 11mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary

    

    

53. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

54. Put on HV insulating gloves and leather over gloves

    

55. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
    Note

    2x HV joints, Measure both joints at the highlighted locations, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.

    

56. Remove leather over gloves and HV insulating gloves
57. Install charge port safety cap
    Note

    2x hooks, Safety cap will click into position

    

    

58. Secure charge port connection
    Note

    1x connector, Fully engage connection and white locking tab, The connector is intended to lock the safety cap in place

    

    

    

59. Secure charge port latch connection
    Note

    1x connector, Return harness to original routing, Harness sits in front of busbar, Fully engage connector and red locking tab

    

    

    

60. Install LH inner reinforcement to body
    Note

    9x bolts, T40, 27 Nm, To avoid removal of 3rd row seat frame, Use hex bit ratchet to fully seat bottom 2 bolts prior to torque

    

    

61. Install 3rd row seat cushion
    Note

    2x securing tabs, Feed cushion harness's below 3rd row seat backs

    

    

62. Connect 3rd row seat cushion connections and secure to brackets
    Note

    11x connectors, Secure connector housing onto tray

    

    

63. Connect First Responder Loop and LV battery connector
    Note

    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated

    

    

64. Install rear underhood apron
    Note

    11x clips, 2x datums

    

    

65. Close hood
66. Verify operation of vehicle charging system
67. Close charge port door
68. Fold LH 3rd row seat back into down position
69. Install LH trunk side trim bracket
    Note

    2x bolts, T30, 2.5 Nm, 1x push clip

    

    

70. Install LH trunk side trim carpet
    Note

    4x push clips, 1x connector, Place Clip into trim tool to aide installation of lower clip.

    

    

71. Secure charge port manual release cable onto LH mid C-pillar zone bracket
    Note

    1x fir tree clip

    

72. Install LH mid C-pillar zone bracket
    Note

    2x screws, T20, 2.5 Nm, 4x push clips

    

73. Install LH upper C-pillar trim
    Note

    6x clips, 1x datum

    

    

74. Raise LH 3rd row seat back into the upright position

    

75. Install fasteners securing LH upper C-pillar trim to bracket
    Note

    3x screws, T20, 2 Nm, 1x patch bolt, T25, 2 Nm, Install new patch bolt

    

76. Install LH lower C-pillar
    Note

    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Install new patch bolt

    

    

    

77. Install LH mid C-pillar trim
    Note

    9x clips, 5x tabs, 1x screw, T20, 2 Nm

    

    

    

78. Install LH soft trim pocket bracket
    Note

    1x push clip, 1 datum

    

    

    

79. Install LH crush can bracket
    Note

    3x clips, 1 datum

    

    

80. Install rear wall load floor support
    Note

    4x push clips, 2x clips

    

    

    

81. Install rear trunk sill trim
    Note

    4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts

    

    

    

    

82. Install LH trunk sill side trim
    Note

    4x clips, 1x datum

    

    

83. Install RH trunk sill side trim
    Note

    4x clips, 1x datum

    

    

84. Install trunk carpet

    

    

85. Install trunk tub floor insulator

    

86. Install trunk pocket load floor

    

87. Install trunk rear load floor

    

88. Close liftgate
89. Move LH Monopost seat to original position
90. Install LH rear sill assembly
    Note

    8x clips, 1x datum

    

    

91. Calibrate LH falcon wing door
    Note

    Hold the upper B-pillar button in the down position to manually calibrate
92. Calibrate RH falcon wing door
    Note

    Hold the upper B-pillar button in the down position to manually calibrate
93. Move LH front seat to original position
94. Raise LH and RH front windows
95. Close LH front door