07/04/2023 10:51:21

Cover - Front Access - HV Battery (Remove and Replace)

Correction code 16101012 5.82 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional glove and safety information.

Remove

  1. Remove the HV battery front access cover. See Cover - Front Access - HV Battery (Remove and Install).
  2. Remove the bolts (x2) that attach the power conversion system inlet tube to the HV battery front access cover and remove the tube from the cover.
  3. Remove the bolts (x2) that attach the power conversion system outlet tube to the HV battery front access cover and remove the tube from the cover.

Install

  1. Inspect the condition of the rubber seals on the power conversion system inlet tube and outlet tube, and replace the seals if damaged.
  2. Install the power conversion system outlet tube to the HV battery front access cover, and then install the bolts (x2) that attach the tube to the cover
    3 Nm (2.2 lbs-ft)
    .
  3. Install the power conversion system inlet tube to the HV battery front access cover, and then install the bolts (x2) that attach the tube to the cover.
    3 Nm (2.2 lbs-ft)
  4. Install the HV battery front access cover. See Cover - Front Access - HV Battery (Remove and Install).