2025-11-17

Fascia Assembly - Front (HW4) (Remove and Replace)

10011032 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2025-11-17: Replaced radar heater disconnect step with reference to rework procedure. Removed steps to reinstall and reconnect radar heater.
  • 2023-11-30: Reorganized the procedure.

Remove

  1. Remove the front fascia harness. See Remove - HW4.
  2. If the radar heater has not been permanently disconnected, perform the rework. See Heater - Radar (Rework) (Vehicles Built Before July 1, 2021) or Heater - Radar (Rework) (Vehicles Built After July 1, 2021).
  3. Remove the screws (x3) that attach the LH front fascia lamp to the vehicle, then repeat this step on the RH side.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • 4 in extension
    • Ratchet/torque wrench
  4. Remove the tabs (x4) that attach the LH front fascia lamp to the vehicle, then repeat this step on the RH side.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Small flat head screwdriver
  5. Remove the clips (x2) that attach the front fascia foam to the vehicle.
  6. Remove the bolts (x2) and release the clips (x4) that attach the valance to the front fascia assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Ratchet/torque wrench
  7. Release the clips (x10) that attach the valance to the front fascia assembly.
  8. Remove the bolts (x2) that attach the front fascia grille to the front fascia assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • 4 in extension
    • Ratchet/torque wrench
  9. Release the tabs (x11) that attach the front fascia grille to the front fascia assembly, and then remove the grille from the assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • 4 in extension
    • Ratchet/torque wrench
  10. Remove the screw and release the tabs (x6) that attaches the T badge support to the front fascia.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • Ratchet/torque wrench
    • Small flat head screwdriver
  11. Remove the front fascia from the vehicle.

Install

  1. Secure the tabs (x6), then install the screw that attach the T badge support to the front fascia.
    3 Nm (2.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • Ratchet/torque wrench
    • 4 in extension
  2. Secure the tabs (x11) that attach the grille to the assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Position tabs into place prior to applying pressure.
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify the grille is fully seated.
  3. Install the bolts (x2) that attach the front fascia grille to the front fascia assembly.
    1 Nm (.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • Ratchet/torque wrench
    • 4 in extension
  4. Install the clips (x2) that attach the front fascia foam to the vehicle.
  5. Secure the tabs (x10) that attach the valence to the front fascia assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Position the tabs into place prior to applying pressure. Verify the valance is fully seated onto the front fascia assembly.
  6. Fasten the clips (x4), and then install the bolts (x2) that attach the valance to the front fascia assembly.
    3 Nm (2.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • Ratchet/torque wrench
    • 4 in extension
  7. Install the screws (x3) that attach the LH front fascia lamp to the vehicle, then repeat this step on the RH side.
    2.5 Nm (1.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T25 socket
    • Ratchet/torque wrench
    • 4 in extension
  8. Secure the tabs (x4) that attach the LH front fascia lamp to the vehicle, then repeat this step on the RH side.
  9. Install the front fascia harness. See Install - HW4.
    Informational PurposesAn informational icon, calling your attention
    Note