Release Notes June-September 2022

Week Ending October 1, 2022

The following procedure(s) were updated:
  1. Inverter - Front Drive Unit (Remove and Replace)
  2. Inverter - LH - Rear Drive Unit (Plaid) (Remove and Replace)
  3. Inverter - Rear Drive Unit (Remove and Replace)
  4. Toolbox 3 (Connect and Disconnect) and Service Mode Plus - Locally connecting Toolbox 3 to the vehicle now automatically enables Service Mode Plus.

Week Ending September 24, 2022

The following new procedure(s) were added:
  1. Windshield Scratch Repair
  2. Windshield Chip Repair
The following procedure(s) were updated:
  1. HV Battery (AWD) (Remove and Install) - Change correction code from 16010101 to 16010201 and added AWD
  2. HV Battery (AWD) (Remove and Replace) - Change correction code from 16010102 to 16010202 and added AWD

Week Ending September 17, 2022

The following procedure(s) were updated:
  1. Active Damper - Front - LH (Remove and Replace) - Added inflate and deflate steps to match RH and added step to refer to Alignment Requirement.
  2. Active Damper - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  3. Gearbox Fluid - Rear Drive Unit (Plaid) (Drain and Refill) - Updated procedure to latest validation.
  4. - Added step to refer to Alignment Requirement.
  5. Knuckle - Suspension - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  6. Link - Aft - Lower - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  7. - Added step to refer to Alignment Requirement.
  8. - Added step to refer to Alignment Requirement.
  9. Link - Fore - Upper - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
  10. - Added step to refer to Alignment Requirement.
  11. Subframe Assembly - Rear (Plaid) (Remove and Replace) - Added step to refer to Alignment Requirement.
  12. Subframe Assembly - Rear (Plaid) (Remove and Install) - Added step to refer to Alignment Requirement.
  13. Subframe Assembly - Rear (Remove and Install) - Added step to refer to Alignment Requirement.
  14. Subframe Assembly - Rear (Remove and Replace) - Added step to refer to Alignment Requirement.
  15. - Added step to refer to Alignment Requirement.

Week Ending September 10, 2022

The following procedure(s) were updated:
  1. Sun Visor - LH (Remove and Replace) - Change title from "driver" to "LH"
  2. Vehicle Electrical Isolation Procedure - Added information for mulitmeter check
  3. Changed ride height setting to "Low" for alignment:

Week Ending September 3, 2022

The following new procedure(s) were added:
  1. Alignment Requirement - Suspension
  2. Isolation/Insulation Test
The following procedure(s) were updated:
  1. Inverter - Front Drive Unit (Remove and Replace) - Added check for 6 O-ring phase out cover or replacement.
  2. Inverter - LH - Rear Drive Unit (Plaid) (Remove and Replace) - Added check for 6 O-ring phase out cover or replacement.
  3. Inverter - Rear Drive Unit (Remove and Replace) - Added check for 6 O-ring phase out cover or replacement.
  4. Liftgate (Remove and Replace) - Updated procedure
  5. Stabilizer Bar - Front (Remove and Replace) - Updated procedure

Week Ending August 27, 2022

The following procedure(s) were updated:
  1. HV Harness - HV Battery to Rear Drive Unit - LH (Plaid) (Remove and Replace) - Updated procedure
  2. HV Harness - HV Battery to Rear Drive Unit (Remove and Replace) - Updated procedure
  3. Module - ECU - Occupant Classification System (OCS) - Front Passenger (Remove and Replace) - Added Note: If a new OCS ECU module is being installed, make sure to use 1599693-00-D or later.
  4. Module - Rear Door Electromechanical Controller - LH (Remove and Replace) - Added note to help identify the LH and RH controllers
  5. - Updated oil drain and fill steps.

Week Ending August 20, 2022

The following procedure(s) were updated:
  1. Gearbox Fluid - Rear Drive Unit (Plaid) (Drain and Refill) - Removed redundant Toolbox 3 routine steps.
  2. Inverter - Front Drive Unit (Remove and Replace) - Updated to latest GSD validation.

Week Ending August 13, 2022

The following new procedure(s) were added:
  1. Firmware Reinstall - Touchscreen
The following procedure(s) were updated:
  1. Brake Lines - Rear - LH to Sill (Remove and Replace) - Updated procedure
  2. Busbars - Charge Port to HV Battery (Remove and Replace) - Updated procedure
  3. Charge Port (Remove and Replace) - Updated procedure
  4. Connector - DC Input - Busbar - Charge Port to HV Battery (Remove and Replace) - Updated procedure
  5. HV Battery (AWD) (Remove and Replace) - Modified SoC percentage for shipping HV battery by air from 25% to 30%.
  6. HV Harness - HV Battery To A/C Compressor (Remove and Replace) - Updated procedure
  7. Inverter - LH - Rear Drive Unit (Plaid) (Remove and Replace) - Updated torque values for phase out cover bolts and inverter mounting bolts, and updated step to reuse inverter mounting bolts.
  8. Inverter - Rear Drive Unit (Remove and Replace) - Updated torque value for phase out cover bolts and updated step to reuse inverter mounting bolts.
  9. Pipe Assembly - Front - Brake (Remove and Replace) - Updated procedure
  10. Pipe - Brake Junction to Jounce - LH (Remove and Replace) - Updated procedure
  11. TPMS (Sensor ID Drive Learn) - Updated procedure
  12. TPMS (Sensor ID Tool Learn) - Updated procedure
  13. Windshield (Remove and Replace) - Added software reinstall when new HVAC sensor is installed.

Week Ending August 6, 2022

The following new procedure(s) were added:
  1. Bracket - Zone - C-Pillar - Mid - LH (5 Seat) (Remove and Replace)
The following procedure(s) were updated:
  1. Brake Lines - Rear - LH to Sill (Remove and Replace) - Updated procedure
  2. Brake Lines - Rear - RH to Sill (Remove and Replace) - Updated procedure
  3. Knee Airbag - Driver (Remove and Replace) - Improved guidance for disconnecting electrical connectors, provided videos.

Week Ending July 30, 2022

The following new procedure(s) were added:
  1. Module - Body Controller - Front (Remove and Replace)
The following procedure(s) were updated:
  1. Cover - Back Rest - Driver (Remove and Replace) - Updated link to airbag installation video.
  2. - Updated link to airbag installation video.
  3. Foam - Back Rest - Driver Seat (Remove and Replace) - Updated link to airbag installation video.
  4. Seat Assembly - 2nd Row - LH (Without 2nd Row Bench Seats) (Remove and Replace) - Added step to perform a service CAN redeploy.
  5. - Updated link to airbag installation video.
  6. Brake Lines - HCU to Side Sill (Remove and Replace) - Updated procedure
  7. Brake Lines - Master Cylinder to ABS (Remove and Replace) - Updated procedure
  8. Pipe - Brake Junction to Jounce - RH (Remove and Replace) - Updated procedure

Week Ending July 23, 2022

The following procedure(s) were updated:
  1. Firmware Reinstall - Toolbox - Added notes explaining why first redeploy fails and second redeploy should be successful.
  2. Fluid Capacities - added R1234yf
  3. Inverter - Front Drive Unit (Remove and Replace) - Procedure updated to remove the inverter from above, no longer needing to drop HV battery or front drive unit.

Week Ending July 16, 2022

The following procedure(s) were updated:
  1. Heat Exchanger - Front Drive Unit (Remove and Replace) - Added note to inspect and lubricate O-rings with EDF2 gearbox fluid.
  2. Heat Exchanger - Rear Drive Unit - LH (Plaid) (Remove and Replace) - Added note to inspect and lubricate O-rings with EDF2 gearbox fluid.
  3. Heat Exchanger - Rear Drive Unit (Long Range) (Remove and Replace) - Added note to inspect and lubricate O-rings with EDF2 gearbox fluid.
  4. Power Conversion System (Remove and Replace) - Updated links

Week Ending July 9, 2022

The following procedure(s) were updated:
  1. Brake Rotor - Front - LH (Measure Runout) - Rephrased measurement criteria to decide whether brake rotor passes or fails.
  2. Brake Rotor - Rear - LH (Measure Runout) - Rephrased measurement criteria to decide whether brake rotor passes or fails.
  3. Inverter - Front Drive Unit (Plaid) (Remove and Replace) - Added phase bolt torque specifications for new bolts.
  4. Inverter - Front Drive Unit (Remove and Replace) - Added phase bolt torque specifications for new bolts.
  5. Inverter - LH - Rear Drive Unit (Plaid) (Remove and Replace) - Added phase bolt torque specifications for new bolts.

Week Ending July 2, 2022

The following new procedure(s) were added:
  1. Sensor - Parking Distance - Outer - Rear (HW3) (Remove and Replace)

Week Ending June 25, 2022

The following procedure(s) were updated:
  1. Oil Pump - LH - Rear Drive Unit (Plaid) (Remove and Replace) - Added steps for oil pump configuration.
  2. Stabilizer Bar - Front (Remove and Replace) - Revised front subframe torque specifications.
  3. Steering Rack (Remove and Replace) - Revised front subframe torque specifications.
  4. Subframe Assembly - Front (Remove and Install) - Revised front subframe torque specifications.
  5. Garnish - Fender - Front - LH (Remove and Replace) - Updated garnish removal steps.
  6. All parking distance sensor procedures have been updated with the latest removal steps and Toolbox routines.

Week Ending June 4, 2022

The following procedure(s) were updated:
  1. Inverter - Rear Drive Unit (Remove and Replace) - Updated steps to retain 3-phase terminal bolts, torque them to 11.5 Nm, and to verify that no gap is stuck to gearbox housing.
  2. Inverter - LH - Rear Drive Unit (Plaid) (Remove and Replace) - Updated steps to retain 3-phase terminal bolts, torque them to 11.5 Nm, and to verify that no gap is stuck to gearbox housing.
  3. Inverter - Front Drive Unit (Remove and Replace) - Updated steps to retain 3-phase terminal bolts, torque them to 11.5 Nm, and to verify that no gap is stuck to gearbox housing.

Week Ending May 28, 2022

Coming soon!