15/12/2023 01:27:26

AC Cable - Charge Port to HV Battery (3-Phase) (Remove and Replace)

Correction code 445014020.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1076921-00-B Insulation Multimeter, Fluke 1507 (NA)
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU
  • 1130480-00-A Test Probes, Slim, Fluke TP38
  • 2023-08-22: Updated the procedure.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Remove

  1. Open the trunk.
  2. Open the hood.
  3. Open the charge port door.
  4. Open all four doors and lower the windows.
  5. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not perform the vehicle isolation procedure at the end of the sub-procedure.
  6. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
  7. Remove the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  8. Remove the trunk garnish. See Garnish - Trunk (Remove and Replace).
  9. Remove the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  10. Remove the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  11. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  12. Remove the white locking tab, and then disconnect the logic connector from the charge port.
  13. Push the locking tab upward, and then disconnect the AC cable from the charge port.
  14. Release the red locking tab, rotate the black lever upwards, and then disconnect the AC cable from the ancillary bay HV header.
  15. Take note of how the AC cable is routed in relation to the charge port busbar and LH body harness.
  16. Remove the clips (x6) that attach the AC cable to the charge port busbar.
  17. Remove the AC cable from the vehicle, sliding the cable under the body harness as needed.

Install

  1. Position the AC cable in the vehicle, sliding the cable under the body harness as needed.
  2. Install the clips (x6) that attach the AC cable to the charge port busbar.
  3. Connect the AC cable to the ancillary bay HV header, rotate the black lever downward, and then engage the red locking tab.
    Figure 1. Pre-Structural Pack battery.
    Figure 2. Structural Pack battery.
  4. Connect the AC cable on the charge port, and then slide the locking tab downward.
  5. Connect the logic connector on the charge port, and then install the white locking tab.
  6. Fold the LH 2nd row seat back down.
  7. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  8. Install the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  9. Install the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  10. Install the trunk garnish. See Garnish - Trunk (Remove and Replace).
  11. Install the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  12. Reconnect 12V power. See 12V/LV Power (Disconnect and Connect).