27/10/2023 09:50:09

Latch Actuator - Charge Port (Remove and Replace)

Correction code 44014002 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-10-27: Update charge port to body bolt torque to 9 Nm.
  • 2023-10-10: Add a caution to not manually close the charge port door.
  • 2023-05-24: Removed the vehicle electrical isolation procedure.
  • 1076921-00-B Insulation Multimeter, Fluke 1507 (NA)
  • 1076921-00-A Insulation Multimeter, Fluke 1587 (EMEA)
  • 1076921-01-B Insulation Multimeter, Fluke 1508 (APAC)
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Remove

  1. Open the trunk.
  2. Open the charge port door.
  3. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  4. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  5. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  6. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
  7. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  8. Release the clip that attaches the low voltage electrical wiring harness to the charge port closeout panel.
  9. Release the tabs around the charge port closeout panel, and then remove the panel from the vehicle.
  10. Remove the bolt that attaches the charge port electrical ground to the body.
  11. Remove the bolts that attach the charge port assembly to the body.
  12. Release the clips that attach the charge port electrical wiring harness to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the charge port away from the body for access.
  13. Remove the release arm from the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    Note the orientation of the release arm before removing it from the latch actuator.
  14. Disconnect the latch actuator connector.
  15. Remove the screws that attach the latch actuator to the charge port, and then remove the latch actuator from the vehicle.

Install

  1. Install the new latch actuator to the vehicle.
  2. Install the screws that attach the latch actuator to the charge port.
    1.2 Nm (.9 lbs-ft)
  3. Connect the latch actuator connector.
  4. Install the release arm onto the latch actuator in the same position as when it was removed.
    Informational PurposesAn informational icon, calling your attention
    Note
    After installation, manually rotate the release arm and check that the latch actuator moves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Ensure the latch actuator is oriented correctly, as shown below. Incorrect installation can result in inability to properly latch.
  5. Install the clips that attach the charge port electrical wiring harness to the body.
  6. Install the bolts that attach the charge port assembly to the body.
    9 Nm (6.6 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Make sure the harness is routed out, and the adhesive pad with zip tie is properly mounted, if it is installed.
  7. Install the bolt that attaches the charge port electrical ground to the body.
    6 Nm (4.4 lbs-ft)
  8. Install the charge port closeout panel to the vehicle. Secure the panel with clips (x7).
  9. Install the low voltage electrical wiring harness clip to the charge port closeout panel.
  10. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  11. Connect 12V power. See 12V/LV Power (Disconnect and Connect).
  12. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  13. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  14. Close the hood, trunk, and charge port door.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not try to manually close the charge port door.
  15. Verify the operation of the charging system:
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the customer's charging equipment, if present.
    1. Open the charge port by lightly pushing on the lower RH corner of the charge port door, and then close the charge port door.
    2. Use a UMC or wall connector and press the button on the handle to open the charge port door.
      Informational PurposesAn informational icon, calling your attention
      Note
      There may be a brief timeout after closing the door until the door will open again.
    3. Connect the charge handle to the charge port and confirm that the vehicle is charging.
    4. Disconnect the charge handle and confirm that the charge port door closes.