2025-04-29

Harness - Main Front (LHD) (Remove and Replace)

Correction code 17100702 4.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2025-04-29: Corrected torque figures for the bolts that attach the shock tower brace to the vehicle.
  • 2023-08-25: Updated EPB Service Mode reference.
  • 2023-06-21: Added note to check brake pedal feel and bleed brakes if needed.
  • 2023-03-21:Revised procedure

Remove

  1. Open all four doors and lower all four windows.
  2. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
  3. Move LH front seat forward
  4. Move RH front seat forward
  5. Remove 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 2x connectors, Slide locking tabs to left of vehicle while lifting up seat bench. Newer models have connectors on both sides of bench, Older models have 2x connectors on one side of bench
  6. Move LH front seat backward
  7. Move RH front seat backward
  8. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press "Open" button on the touchscreen to release the latch, Lift the lid manually
  9. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Only store rear apron visible face upwards
  10. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  11. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  12. Remove 12V cap from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  13. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  14. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  15. Remove LH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  16. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  17. Remove clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  18. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  19. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  20. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector that will have to be disconnected
  21. Remove fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 2x screws, T20, 2 Nm, 4x patch bolts, T30, 8 Nm, Newer vehicles have 4x patch bolts, E10, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
  22. Disconnect the driver knee air bag and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tabs, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  23. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  24. Remove RH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  25. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release upper clip then pull mid A-pillar upward to remove from vehicle
  26. Remove clip for RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  27. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  28. Release RH footwell assembly from IP
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  29. Remove RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  30. Remove the fasteners securing passenger knee airbag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, T30, 8 Nm, Discard after removal, 2x screws, T20, 2 Nm, Newer vehicles have 4x patch bolts, E10, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short
  31. Remove passenger knee air bag from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab, Connector release may vary
  32. Remove main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips, Entire decor does not need to come off for glove box removal, If you lift RH side of decor then you will have access to 3x torx screws securing top of glove box, Replace securing clips as needed
  33. Remove screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  34. Disconnect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x electrical connectors
  35. Remove glove box from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  36. Remove passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  37. Remove RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  38. Remove clips securing RH front main cabin carpet to footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, Number of clips may vary on older vehicles
  39. Fold RH front main cabin carpet aside for access
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Lift center piece and pull carpet back, Release seat harness from clips to allow carpet to fold back more
  40. Remove nuts securing RH carpet locator bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 2.5 Nm, Newer vehicles may use clips instead of nuts
  41. Remove RH carpet locator bracket from vehicle
  42. Remove cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Heat pump vehicles have 3x clips
  43. Remove closeout panel from frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect the switch
  44. Remove frunk assembly carpet
  45. Remove bolts securing frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
  46. Remove frunk assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
  47. Release the terminal cover and remove the positive terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, 1x cover
  48. Loosen the nut securing the 12V battery upper tie down bracket to the 12V battery strap assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 5 Nm
  49. Push down and slide battery strap assembly to the right to release from front hook and rear tie down assembly
  50. Remove the vent tube hose from the LH side of 12V battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  51. Remove 12V battery from vehicle
  52. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  53. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x hose
  54. Remove the nut securing the LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  55. Remove LH wiper arm and hose assembly from vehicle
  56. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  57. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x hose
  58. Remove the nut securing the RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  59. Remove RH wiper arm and hose assembly from vehicle
  60. Remove the LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  61. Remove the RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  62. Release cowl screen from windshield and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 6x clips
  63. Remove 12V battery rear hook tie down assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 9 Nm
  64. Remove nuts securing superbottle to shock tower brace assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 8 Nm
  65. Remove bolts securing battery bracket to Shock Tower Brace Assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 15 Nm
  66. Remove coolant hose clip from 12V battery bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  67. Remove the 12V battery drain tube clip from the 12V battery bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x edge clip
  68. Remove the inner bolts that attach the shock tower brace to the RH shock tower.
  69. Remove the outer bolt that attaches the shock tower brace to the RH shock tower.
  70. Remove the inner bolts that attach the shock tower brace to the LH shock tower.
  71. Remove the outer bolt that attaches the shock tower brace to the LH shock tower.
  72. Shift shock tower brace assembly to gain clearance
    Informational PurposesAn informational icon, calling your attention
    Note
    Shift shock tower brace forward, but do not fully remove
  73. Remove the bolt securing thermal sub-harness cover to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  74. Release the thermal sub-harness cover tabs from front controller cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  75. Disconnect thermal sub-harness from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  76. Release dual omega clip from suction/liquid lines near TXV
    Informational PurposesAn informational icon, calling your attention
    Note
    Move harness aside to gain clearance
  77. Remove bolts securing front controller shield assembly and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, E8, 6 Nm
  78. Remove bolts securing front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  79. Disconnect front controller harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors
  80. Remove nyloc nuts and bolt securing straps to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nyloc nuts, 10mm, 8.5 Nm, 1x bolt, 10mm, 8.5 Nm, Discard after removal
  81. Release clips from the bottom of front controller assembly and remove lower busbar from stud
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips, 1x bus bar
  82. Remove upper ground strap from the vehicle body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  83. Remove the ground bolt from lower right side of front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  84. Remove ground bolt from lower rear of front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  85. Remove the front controller from vehicle
  86. Release clips securing coolant hoses and harnesses to 12V battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x fir tree clips
  87. Remove bolts securing 12V battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  88. Rotate the beam to gain access to the clip on the left, underside of the 12V beam and remove the clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  89. Remove the 12V battery beam with 12V battery bracket attached from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    The beam will need to be slid to the right of the vehicle, Then the left side of the beam will need to be lifted, The beam will be removed at an angle from the left side of the vehicle
  90. Disconnect wiper module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Do NOT place limbs within the linkage movement area as wiper arms will automatically transition to parking mode
  91. Remove the bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  92. Remove wiper module from vehicle
  93. Remove HVAC plenum outer duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  94. Remove HVAC plenum inner duct
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  95. Remove and discard nuts securing car computer to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nyloc nuts, 13mm, 7.1 Nm
  96. Remove 12V positive cable from right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 10mm, 8.5 Nm, 1x cable, Discard after removal
  97. Disconnect DCDC positive cable from right body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull up the red locking tab and then press
  98. Disconnect the connector from the right body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  99. Disconnect frunk connector from right controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, J8
  100. Slide car computer inward to allow access to connectors and harness clips
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to strain harness and connectors
  101. Remove the front harness clips from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  102. Disconnect the LH front harness connector from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  103. Disconnect the RH front harness connectors from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  104. Push the RH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  105. Disconnect windshield heater connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  106. Secure heater harness onto windshield
  107. Remove the front end harness windshield connector from the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  108. Release clips securing harness behind RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  109. Remove the 12V power cable from left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 10mm, 8.5 Nm, Discard nyloc nut
  110. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  111. Disconnect frunk connector from left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, J8
  112. Push the LH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  113. Remove front harness clip from washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  114. Disconnect front harness connectors from brake booster area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Washer tank, Brake fluid level sensor, Brake booster
  115. Disconnect brake booster lower connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  116. Disconnect the hydraulic control unit connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab and pull up on connector to release
  117. Remove nuts securing brake master cylinder to brake booster
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 20 Nm
  118. Release brake master cylinder from ibooster and move aside
  119. Remove O-ring from brake master cylinder
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, discard after removal
  120. Remove front harness clips around LH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  121. Remove front harness clips around LH headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  122. Remove the front harness ground terminals at LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
  123. Remove the LH front harness test junction
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm, Inspect bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard, If it is a normal bolt (1447438-00-A) it can be reused
  124. Remove the front harness ground terminal in the LH headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm, Inspect bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard, If it is a normal bolt (1447438-00-A) it can be reused
  125. Disconnect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two stage connectors, Move the red locking tab to the left then depress the connector release to disconnect the connector
  126. Disconnect the logic connectors at the steering gear area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two stage connectors, Slide the grey locking tab away from the connector and depress the grey tab to disconnect the connector
  127. Release connection for the FDU front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release the grey locking tab then press on the tab to release the connector
  128. Disconnect LH front headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab, Connector style may vary
  129. Disconnect the TXV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  130. Remove the front harness clip around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  131. Remove the front harness clips around the RH headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  132. Remove the front harness test junction around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm, Inspect bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard, If it is a normal bolt (1447438-00-A) it can be reused
  133. Disconnect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  134. Push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  135. Raise and support vehicle
  136. Remove LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  137. Remove RH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  138. Loosen LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  139. Loosen RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  140. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  141. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  142. Remove bolt securing LH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  143. Remove push clips securing LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  144. Remove stud retaining clips securing RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, The number of clips on newer vehicles may vary
  145. Remove LH front wheel liner from vehicle
  146. Remove lower bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  147. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  148. Remove bolt securing RH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  149. Remove push clips securing RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  150. Remove stud retaining clips securing RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, The number of clips on newer vehicles may vary
  151. Remove RH front wheel liner from vehicle
  152. Disconnect 12V harness for front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release the locking tab by sliding it away from the connector, Then depress the grey lock to release the connector
  153. Remove front harness clip from the RH front fascia mounting bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  154. Disconnect front harness from front end module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  155. Disconnect the front harness from the RH acceleration sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  156. Remove the front harness clips from the outer RH rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  157. Disconnect the RH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  158. Remove the front harness clips around front of RH front wheel liner for the wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  159. Remove the front harness clip at the rear of RH front wheel liner area for the side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  160. Disconnect the front harness connectors for the RH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  161. Disconnect the front harness connector for the LH front carrier harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  162. Disconnect the front harness from the LH acceleration sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  163. Remove the front harness clips from the outer LH rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  164. Disconnect the front harness from CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  165. Disconnect the LH front wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  166. Remove the front harness clips around LH front wheel liner area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, North American region vehicles have 2x clips
  167. Remove the front harness clip for the LH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  168. Disconnect the front harness connectors for the LH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  169. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  170. Remove outer fasteners securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  171. Remove remaining nuts and remove front aero shield from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  172. Remove the front harness clips around the bulkhead area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  173. Release HV harness bracket from bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  174. Disconnect the front harness HVIL connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  175. Lower vehicle to comfortable working level
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  176. Remove upper bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  177. Remove washer tank from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors,Keep washer tank upright to keep contents from spilling
  178. Remove the front harness clips from the body under the washer tank area
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  179. Remove the front harness clips around LH frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  180. Remove the front harness clips around RH frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  181. Route the LH side of the front harness from wheel liner to frunk area
  182. Route the LH side of the front harness toward the front controller area
  183. Route the RH side of the front harness from wheel liner to frunk area
  184. Route the RH side of the front harness toward the front controller area
  185. Remove the front harness from vehicle

Install

  1. Position the front harness to vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to route RH branch underneath A/C compressor HV harness
  2. Route the front harness around the brake booster area and push the LH side of the harness into driver side compartment
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Make sure to install grommet in proper orientation
  3. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation
  4. Route the RH side of the front harness toward the RH side of the front fascia area
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure plastic housing is properly oriented with clips facing frame rail, Feed harness down behind fascia
  5. Route the RH side of the front harness from frunk to RH wheel liner area
  6. Route HVIL connectors down along bulkhead
  7. Route the LH side of the front harness toward the LH side front fascia area
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure plastic housing is properly oriented with clips facing frame rail, Feed harness down behind fascia
  8. Route the LH side of the front harness from frunk to LH wheel liner area
  9. Install the front harness clips around LH frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Number of clips may vary on newer vehicles
  10. Install the front harness clips around the RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Number of clips on new vehicles may vary
  11. Install front harness clips under the washer tank area
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  12. Install washer tank into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  13. Install upper bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  14. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  15. Connect the front harness HVIL connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  16. Secure HV harness bracket to bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  17. Install the front harness clips around the bulkhead area for the two HVIL harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  18. Position front aero shield to vehicle and install nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  19. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  20. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  21. Install lower bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  22. Connect the front harness connectors for the LH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  23. Install the front harness clip around rear of LH front wheel liner area for the side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  24. Install the front harness clips around front of LH front wheel liner area for the wheel speed sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Vehicles not equipped with ride-height sensor have 2x clips
  25. Connect the LH front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  26. Install the harness clips at outer side of LH rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  27. Connect LH acceleration sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  28. Connect the front harness connector for the LH front end module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  29. Connect the front harness to the CFM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  30. Connect the front harness connectors for the RH side repeater and the camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  31. Install the front harness clip around rear of RH front wheel liner area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  32. Install the front harness clips around front of RH front wheel liner area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  33. Connect the RH front wheel speed sensor harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  34. Install the harness clips at outer side of RH rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  35. Connect RH front acceleration sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector
  36. Connect the front harness connector for the RH front carrier harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Engage locking tab
  37. Install front harness clip to the RH front fascia mounting bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  38. Secure 12V harness for front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage the locking tab
  39. Install RH front wheel liner
  40. Install the stud retaining clips for RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, The number of clips on newer vehicles may vary
  41. Install the push clips for the RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  42. Install bolt securing RH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  43. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool, Torque at later step
  44. Position LH front wheel liner to vehicle for installation
  45. Install the stud retaining clips for RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, The number of clips on newer vehicles may vary
  46. Install the push clips for the LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  47. Install bolt securing LH front wheel liner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  48. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  49. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  50. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  51. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  52. Install LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Verify emblem is aligned with valve stem
  53. Install RH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Verify emblem is aligned with valve stem
  54. Remove lift arms from below vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle
  55. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Chock wheels.
  56. Connect the front harness to RH headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  57. Install front harness clips around the RH headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  58. Install the front harness clips around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  59. Install the front harness test junction around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  60. Connect the TXV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  61. Secure harness clips behind RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  62. Install the windshield harness heater connector to the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  63. Release heater harness from windshield
  64. Connect windshield heater connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pre-GCL vehicles require jumper 1782284-00-A, Secure jumper to harness
  65. Connect the logic connectors at the steering gear area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  66. Connect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  67. Connect FDU front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  68. Connect the front harness connector to LH headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  69. Install the front harness ground straps around LH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm, Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused
  70. Install the front harness LH side test junction
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  71. Install front harness ground strap in the front left headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused
  72. Install front harness clips around LH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  73. Install front harness clips around the LH headlamp area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  74. Install new o-ring onto master cylinder
    Informational PurposesAn informational icon, calling your attention
    Note
    1x o-ring
  75. Install brake master cylinder onto brake booster
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure i-booster rod is aligned with brake master cylinder during installation
  76. Install nuts securing brake master cylinder to brake booster
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 20 Nm
  77. Connect the hydraulic control unit connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Gently push connector downward, Engage locking tab
  78. Connect brake booster lower connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  79. Connect harness near brake booster area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Washer tank, Brake fluid level sensor, Brake booster
  80. Secure front harness clip to washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  81. Connect frunk connector to left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, J8
  82. Connect front harness white connector X909 to LH body harness and clip to LH body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  83. Install the 12V positive cable to left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 10mm, 8.5 Nm, Install new nyloc nut
  84. Connect the front harness connectors to RH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  85. Connect the front harness connector to LH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  86. Install the front harness to car computer clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  87. Slide car computer into position on bulkhead
  88. Connect harness connector to right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, J4
  89. Connect black connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  90. Install DCDC positive cables to RH body controller stud
    Informational PurposesAn informational icon, calling your attention
    Note
    2x cables, 1x nyloc nut, 10mm, 8.5 Nm, Install new nyloc nut
  91. Install 12V positive cable to right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cable, 1x nyloc nut, 10mm, 8.5 Nm, Install new nyloc nut
  92. Install nuts securing car computer to bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
  93. Install HVAC plenum inner duct
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  94. Install wiper module to vehicle
  95. Install the bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  96. Connect wiper module connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Do NOT place limbs within the linkage movement area as wiper arms will automatically transition to parking mode
  97. Install the 12V battery beam with 12V battery bracket attached into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the beam and bracket from the left side to the right side, Ensure the harnesses and coolant hoses are positioned correctly
  98. Rotate the beam to gain access to the clip on the left, under side of the 12V beam and install the clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  99. Install bolts securing 12V battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  100. Install clips securing coolant hoses and harnesses to 12V battery beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x fir tree clips
  101. Set the front controller into general area for install and tilt forward
  102. Secure ground bolt to lower rear of front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  103. Secure connector harness on the lower right side of the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  104. Install front controller upper ground strap to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  105. Slide busbar onto lower stud and secure the harness clips to the bottom of front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips, 1x bus bar
  106. Install nyloc nuts and bolt securing straps to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nyloc nuts, 10mm, 8.5 Nm, 1x bolt, 10mm, 8.5 Nm, Install new nyloc nuts
  107. Connect front controller harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors
  108. Install front controller protection shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, E8, 6 Nm
  109. Install bolts securing front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  110. Connect thermal sub-harness to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  111. Install dual omega clip to suction/liquid lines near TXV
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  112. Install the thermal sub-harness cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  113. Install bolt securing the thermal sub-harness cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  114. Position shock tower brace assembly back for installation
  115. Install the outer bolt that attaches the shock tower brace to the LH shock tower.
    62 Nm (45.7 lbs-ft)
  116. Install the inner bolts (x2) that attach the shock tower brace to the LH shock tower.
    55 Nm (40.6 lbs-ft)
  117. Tighten the outer bolt that attaches the shock tower brace to the RH shock tower.
    62 Nm (45.7 lbs-ft)
  118. Tighten the inner bolts (x2) that attach the shock tower brace to the RH shock tower.
    55 Nm (40.6 lbs-ft)
  119. Install the 12V battery drain tube clip to the 12V battery bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  120. Install coolant hose clip to 12V battery bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  121. Install battery bracket bolts to shock tower brace assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 15 Nm
  122. Install nuts securing superbottle to shock tower brace assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 8 Nm
  123. Install cowl screen assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 6x clips
  124. Install the RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  125. Install the LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  126. Install the RH wiper arm and hose assembly onto vehicle
  127. Install the nut securing the RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield
  128. Connect washer hose from RH wiper arm to Y-tube fitting and secure washer hose clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x hose
  129. Install RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  130. Install LH wiper arm and hose assembly onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    The washer hose shall be routed over the arm pivot joint, not under
  131. Install the nut securing the LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at windshield
  132. Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x hose
  133. Install LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  134. Install 12V battery rear hook tie down assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 9 Nm
  135. Install 12V battery into vehicle
  136. Install the vent tube hose to the 12V battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure tube is securely clipped in along hose
  137. Slide battery strap assembly to the left to insert under front hook and rear tie down assembly
  138. Tighten the nut securing the 12V battery upper tie down bracket to the 12V battery strap assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 5 Nm
  139. Install the positive terminal and terminal cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, 1x cover
  140. Install HVAC plenum outer duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Align tab at bottom of duct before securing clips
  141. Install frunk assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Make sure frunk assembly is fully seated onto clips, Number of clips may vary on older vehicles
  142. Install bolts securing frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
  143. Install frunk assembly carpet
  144. Install frunk close out panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
  145. Install cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Heat pump vehicles have 3x clips
  146. Install RH carpet locator bracket onto vehicle
  147. Install nuts securing RH carpet locator bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 2.5 Nm, Newer vehicles may use clips instead of nuts
  148. Unfold RH front main cabin carpet back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Move front edge down and slide back section up to ease positioning, Install seat harness into clips
  149. Install clips securing passenger side of cabin main carpet to footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  150. Install RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  151. Install passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  152. Connect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, New puddle lamp harness routing prevent blocking movement of pawls, Make sure harness is routed properly above passenger footwell air duct before connecting
  153. Install glove box into IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  154. Install screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  155. Install main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips, 1x center clip
  156. Install passenger knee air bag onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use caution not to damage connector and harness, Support knee air bag while connecting connector
  157. Install bolts securing passenger knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts update to E10
  158. Secure RH footwell assembly onto IP
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  159. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Align 2 front tabs then align slot with harness bracket and then push rear clip to secure to lower B-pillar
  160. Install clip for RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  161. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align bottom tab then push on top clip to fully seat mid A-pillar, Make sure seal seat on top of trim
  162. Install RH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  163. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  164. Connect the driver knee air bag and install into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  165. Install fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
  166. Install connectors to LH footwell cover and position for installation, securing front tabs to driver air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector
  167. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  168. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clip, 3 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
  169. Install clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  170. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  171. Install LH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  172. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  173. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  174. Install 12V cap to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  175. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  176. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove wheel chocks if necessary
  177. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips
  178. Close hood
  179. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x clips, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
  180. Move RH front seat to original position
  181. Move LH front seat to original position
  182. Raise all windows
  183. Check brake pedal feel and bleed the brakes if needed. See Brake Fluid Bleed/Flush.