04/09/2024 14:26:06

Harness - Trunk (Remove and Replace)

Correction code 17104502 0.54 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-09-20: Added DAS reset to the procedure.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.

Remove

  1. Open all 4 doors and lower all 4 windows.
  2. Move both front seats forward.
  3. Open the liftgate.
  4. Remove the RH 2nd row seat side bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  5. Release the clips that attach the RH side rail trim to the vehicle, and then let the side rail hang from the tethers. See Trim - Side Rail - LH (Remove and Install).
  6. Remove the RH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  7. Release the clip and tabs that attach the RH rear C-pillar trim to the body, and then set the trim aside.
    Informational PurposesAn informational icon, calling your attention
    Note
    The seatbelt will still be attached to the rear C-pillar trim.
    Figure 1. LH shown; RH similar
  8. Release the clips that attach the package tray trim to the body.
  9. Carefully position inflatable air bags (x2) in between the deck lid and package tray to gain access to the deck lid harness.
  10. Disconnect the trunk electrical harness connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Move and adjust the package tray as needed to gain access to the connectors.
  11. Remove the bolt that attaches the ground strap to the body.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Take care when using hand tools near the backlight glass and defroster grid.
  12. Inspect the ground strap bolt cross section:
    Figure 2. Tri-lobular bolt shaft
    • If the bolt cross section is tri-lobular, discard and use a regular bolt (1447438-00-A) for installation.
    • If the bolt cross section is circular, set the bolt aside for reuse.
  13. Push the trunk electrical wiring harness through the bulkhead.
  14. Remove the trunk trim panel. See Trim - Lid - Trunk (Remove and Replace).
  15. Disconnect the LH and RH trunk light connectors.
    Figure 3. LH
    Figure 4. RH
  16. Disconnect the backup camera connector, the trunk handle connector, and the LH and RH license plate light connectors.
  17. Disconnect the trunk latch connector.
  18. Remove the bolts (x2) that attach the trunk electrical harness ground straps to the trunk lid.
  19. Inspect the ground strap bolts cross section:
    Figure 5. Tri-lobular bolt shaft
    • If the bolt cross section is tri-lobular, discard and use a regular bolt (1447438-00-A) for installation.
    • If the bolt cross section is circular, set the bolt aside for reuse.
  20. Release the clips that attach the trunk harness to the trunk lid.
  21. Release the clips that attach the grommet to the trunk bulkhead, and then push the harness through the trunk bulkhead and out of the trunk lid.

Install

Informational PurposesAn informational icon, calling your attention
Note
To prevent problems further in the procedure, it is important to follow the steps in the order presented.
  1. Move the trunk electrical harness in through the trunk bulkhead, and then fasten the clips that attach the grommet to the trunk bulkhead.
  2. Fasten the clips that attach the trunk electrical harness to the trunk lid.
    Informational PurposesAn informational icon, calling your attention
    Note
    Work from the grommet down the main branch, and then to the smaller branches, untwisting and relaxing the harness as the clips are fastened. Then fasten the clips (x2) that attach the rubber armor to the trunk lid exterior.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure that there are no twists or binds in the rubber armor between the grommet and between the two clips.
  3. Install the bolts (x2) that attach the trunk electrical harness ground straps to the trunk lid.
    8 Nm (5.9 lbs-ft)
  4. Connect the trunk electrical harness to the trunk latch connector.
  5. Connect the trunk electrical harness to the RH and LH license plate light connectors, the trunk handle connector, and the backup camera connector.
  6. Connect the trunk electrical harness to the RH and LH trunk light connectors.
    Figure 6. RH
    Figure 7. LH
  7. Install the trunk trim panel. See Trim - Lid - Trunk (Remove and Replace).
  8. Move the trunk electrical wiring harness in through the bulkhead, and then fasten the clips that attach the grommet to the bulkhead.
  9. Verify that the rubber armor of the harness is correctly positioned and without twists or binds.
    Figure 8. Properly installed harness contrasted to a harness that was twisted before it was installed.
  10. Install the bolt that attaches the ground strap to the body.
    8 Nm (5.9 lbs-ft)
  11. Connect the trunk electrical harness connectors.
  12. If the vehicle experienced rear facing camera alerts, perform these substeps to reset DAS.
    1. Enable Service Mode. See Service Mode.
    2. On the touchscreen, touch Service Mode (wrench icon) > Driver Assist > Cameras > Reset DAS, and allow the routine to complete.
    3. Disable Service Mode. See Service Mode.
  13. Remove the inflatable airbags from the package tray, and then install the clips that attach the package tray trim to the body.
  14. Move the RH rear C-pillar trim into position, and then install the clip and tabs that attach the rear C-pillar trim to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the rear tabs into the package tray first.
  15. Install the RH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  16. Install the RH side rail trim. See Trim - Side Rail - LH (Remove and Install).
  17. Install the RH 2nd row seat side bolster, and then unfold the RH 2nd row seatback. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  18. Move both front seats to their original positions.