25/03/2024 17:25:57

Steering Rack (Dual Motor) (RHD) (Remove and Replace)

Correction code 32012212 3.50 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  • 2023-06-06: Revised procedure

Remove

  1. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure vehicle is not charging before lifting it off the ground
  2. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If vehicle is being powered down, Latch rear doors to prevent accidental closure
  3. Lower all four windows
  4. Move LH front seat forward
  5. Move RH front seat forward
  6. Remove 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 2x connectors, Press tab toward LH side of vehicle on each side to release front edge of seat cushion
  7. Open hood
  8. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, only store the rear apron visible face upwards
  9. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety & Security > Vehicle Power > Power Off
  10. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  11. Remove 12V cap from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  12. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  13. Remove all items from pockets and ensure not wearing metal items
  14. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to each use
  15. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  16. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E10 5-Lobe, 6 Nm, Discard after removal
  17. Remove ancillary bay probe lid cover from the ancillary bay cover
  18. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  19. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no visual damage present,Good to reuse seal
  20. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no visual damage present,Good to reuse seal
  21. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E10 5-Lobe, 6 Nm, Install new rubber washer bolts
  22. Remove LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  23. Remove RH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  24. Loosen LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  25. Loosen nut securing LH front halfshaft to LH front hub assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm, Discard after removal
  26. Loosen RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  27. Loosen nut securing RH front halfshaft to RH front hub assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm, Discard after removal
  28. Set steering wheel straight ahead
  29. Lock steering wheel into position
  30. Remove cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Older vehicles may be equipped with 4x clips
  31. Remove the close out panel from frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab the closeout panel from the bottom then pull it upward to release clips
  32. Remove frunk assembly carpet
  33. Remove fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 5 Nm, Lift up the RBN covers to access the upper fasteners, Newer vehicles may not be equipped with covers
  34. Remove frunk assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
  35. Remove bolt securing the steering gear assembly to electric steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 18 Nm
  36. Slide the electric steering column upward to remove it from the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to wiggle or use dead blow to help separate
  37. Disconnect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two stage connectors, Move the red locking tab to the left then depress the connector release to disconnect the connector
  38. Disconnect the logic connectors at the steering gear area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two stage connectors, Slide the grey locking tab away from the connector and depress the grey tab to disconnect the connector
  39. Remove fasteners holding upper portion of front fascia to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 4 Nm
  40. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  41. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  42. Remove LH front halfshaft nut and washers
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm, The washers are attached to the nut, Discard after removal
  43. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  44. Remove RH front halfshaft nut and washers
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm, The washers are attached to the nut, Discard after removal
  45. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  46. Remove outer fasteners securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  47. Remove remaining nuts and remove front aero shield from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  48. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  49. Remove push clips securing LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  50. Remove LH front wheel liner from vehicle
  51. Remove push clips securing RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  52. Remove RH front wheel liner from vehicle
  53. Loosen forward bolts securing LH corner of front fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 4 Nm
  54. Remove bolt securing LH corner of fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  55. Loosen forward bolts securing RH front corner of front _x000A_fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 4 Nm
  56. Remove bolt securing RH front corner of front fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  57. Disconnect 12V harness for front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release the locking tab by sliding it away from the connector, Then depress the grey lock to release the connector
  58. Release both front corners then release front of front fascia by pulling upward and away from vehicle and place onto padded surface
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Recommend assistance, Use caution not to damage headlamp or fender during removal
  59. Remove nut securing the LH tie rod end to the knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 22mm, 180 Nm, Discard after removal
  60. Remove LH front tie rod end from LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    Move rotor back and forth to help ease removal
  61. Remove nut securing front stabar link to LH front stabar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 18mm, 98 Nm, Counter hold ball joint with T40, Discard after removal
  62. Move LH front stabar link assembly aside
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to move the stabilizer bar up/down to get the correct angle needed to remove end link
  63. Remove nut securing the RH front tie rod end to RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 22mm, 180 Nm, Discard after removal
  64. Remove RH front tie rod end from RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    Move rotor back and forth to help ease removal
  65. Remove nut securing front stabar to RH front stabar link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 18mm, 98 Nm, Counter hold ball joint with T40, Discard after removal
  66. Move RH front stabar link assembly aside
    Informational PurposesAn informational icon, calling your attention
    Note
    May be necessary to pull down on the sway bar to allow the end link to disengage
  67. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  68. Position coolant drain container underneath RH front of HV battery
  69. Disconnect FDU coolant inlet hose at the RH side of vehicle and plug female side of hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  70. Remove coolant drain container from underneath vehicle
  71. Remove the hose retaining clip for the FDU inlet coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  72. Remove bolt securing FDU HV harness to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 10 Nm
  73. Disconnect the FDU HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
  74. Remove the FDU HV harness connector from the FDU and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  75. Remove bolt securing FDU ground strap to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  76. Remove FDU ground strap harness clip from FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  77. Remove FDU ground strap bolt from HV battery and remove ground strap from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  78. Remove bolt and nut securing LH front lower comp link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 115 Nm
  79. Move the LH front lower comp link aside
  80. Remove bolts securing LH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm
  81. Remove bolt and nut securing LH strut to LH front lower lateral link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 106 Nm
  82. Disconnect horns
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  83. Remove bolt and nut securing RH front lower comp link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 115 Nm
  84. Move the RH front lower comp link aside
  85. Remove bolts securing RH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm
  86. Remove bolt and nut securing RH strut to lower control arm and move the RH front lower lateral link aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 106 Nm
  87. Loosen the bolts securing front subframe to LH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 53 Nm, This will help when installing the subframe
  88. Loosen the bolts securing front subframe to RH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 53 Nm, This will help when installing the subframe
  89. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  90. Place coolant catcher under the front of the vehicle
  91. Install foldable funnel under the coolant connection for the FDU heat exchanger to the superbottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the foldable funnel covers the 12V connection to the FDU oil pump and the steering rack
  92. Disconnect the coolant connection for the FDU heat exchanger from the superbottle and allow coolant to drain
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  93. Install plugs to both open coolant hose connections
  94. Disconnect the FDU logic connector at the LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage connector, Release the grey locking tab then press on the tab to release the connector
  95. Remove foldable funnel from vehicle
  96. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  97. Install hydraulic hub puller onto LH front wheel studs
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, Hand tight
  98. Separate the LH front halfshaft from LH front hub assembly and move halfshaft aside
    Informational PurposesAn informational icon, calling your attention
    Note
    Turn the screw clockwise to separate the halfshaft from the hub, Counter hold so the tool and hub does not free spin
  99. Remove hydraulic hub puller from LH front wheel studs
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, Hand tight
  100. Install hydraulic hub puller onto RH front wheel studs
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, Hand tight
  101. Separate the RH front halfshaft from RH front hub assembly and move halfshaft aside
    Informational PurposesAn informational icon, calling your attention
    Note
    Turn the screw clockwise to separate the halfshaft from the hub, Counter hold so the tool and hub does not free spin
  102. Remove the hydraulic hub puller from the RH front wheel studs
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, Hand tight
  103. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  104. Remove fluid catcher from underneath vehicle
  105. Move the subframe lifting tool underneath the front subframe area
  106. Connect air supply to subframe lifting tool
  107. Position and support the front subframe with subframe lifting tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Latch the subframe to subframe lifting tool, Make sure to align the two guides
  108. Position the rear FDU support posts to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    Both FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight
  109. Remove bolt securing the LH motor mount to the LH motor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, E18, 105 Nm
  110. Remove bolt securing the RH motor mount to the RH motor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, E18, 105 Nm
  111. Remove bolts securing front end carrier to LH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  112. Remove bolts securing front end carrier to RH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  113. Remove bolt securing LH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Discard after removal
  114. Remove bolt securing RH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Discard after removal
  115. Remove bolts securing the front portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 72 Nm, Discard after removal
  116. Remove smaller bolts securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 50 Nm, Discard after removal
  117. Remove larger bolts securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 125 Nm, Discard after removal
  118. Lower front subframe from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  119. Disconnect air supply from subframe lifting tool
  120. Remove subframe lifting tool from under vehicle
  121. Remove the front left bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 47 Nm (older version: 13mm, 27 Nm)
  122. Remove the front right bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 47 Nm (older version: 13mm, 27 Nm)
  123. Remove the rear left bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 75 Nm
  124. Remove the rear right bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 75 Nm
  125. Remove the steering gear assembly from front subframe

Install

  1. Position the new steering gear assembly onto front subframe for installation
  2. Loosely install the rear right bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 75 Nm
  3. Loosely install the rear left bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 75 Nm
  4. Install and torque the front right bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 47 Nm (older version: 13mm, 27 Nm)
  5. Install and torque the front left bolt securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 47 Nm (older version: 13mm, 27 Nm)
  6. Torque inner bolts securing the steering gear assembly to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 18mm, 75 Nm
  7. Position lifting tool and subframe under vehicle for installation
  8. Connect air supply to subframe lifting tool
  9. Raise support tool until the front subframe and body meet
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Guide the motor mount bushings into the motor mount isolators as the lift is being raised into position, Make sure to line up the rear locating pins on the subframe
  10. Loosely install the RH larger bolt securing rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 125 Nm, Install new bolt
  11. Loosely install the LH larger bolt securing rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 125 Nm, Install new bolt
  12. Loosely install the LH smaller bolt securing rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Install new bolt
  13. Loosely install the RH smaller bolt securing rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Install new bolt
  14. Loosely install RH bolt securing the front portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 72 Nm, Install new bolt, Adjust subframe lifting tool if necessary
  15. Loosely install LH bolt securing the front portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 72 Nm, Install new bolt, Adjust subframe lifting tool if necessary
  16. Loosely install bolt securing the LH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Install new bolt
  17. Loosely install bolt securing the RH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm, Install new bolt
  18. Loosely install the bolts securing front end carrier to RH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  19. Loosely install the bolts securing front end carrier to LH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  20. Torque the LH larger bolt securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 125 Nm
  21. Torque the RH larger bolt securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 125 Nm
  22. Torque the RH smaller bolt securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm
  23. Torque the LH smaller bolt securing the rear portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm
  24. Torque the LH bolt securing the front portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 72 Nm
  25. Torque the RH bolt securing the front portion of the front subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 72 Nm
  26. Torque the bolt securing the LH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm
  27. Torque the bolt securing the RH mid mount to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 50 Nm
  28. Torque the bolts securing front end carrier to RH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  29. Torque the bolts securing front end carrier to LH front subframe crash can assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 16 Nm
  30. Install bolt securing the RH motor mount to the RH motor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, E18, 105 Nm, May need to lift rear of the motor to line up the bolt holes
  31. Install bolt securing the LH motor mount to the LH motor mount bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, E18, 105 Nm, May need to lift rear of the motor to line up the bolt holes
  32. Lower the subframe lifting tool from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlatch the subframe lifting tool from front subframe
  33. Disconnect air supply from subframe lifting tool
  34. Remove the subframe lifting tool from under vehicle
  35. Apply Molykote M-77 to outboard side of halfshaft
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean if necessary, Apply no more than 1 gram to halfshaft
  36. Loosely install nut securing RH front halfshaft into RH front hub assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 1x nut, 32mm, 245 Nm, Torque at later step, Install new halfshaft nut and washer
  37. Apply Molykote M-77 to outboard side of halfshaft
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean if necessary, Apply no more than 1 gram to halfshaft
  38. Loosely install nut securing LH front halfshaft to LH front hub assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 1x nut, 32mm, 245 Nm, Torque at later step, Install new halfshaft nut and washer
  39. Loosely install bolts securing RH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Recommend assistance if necessary, Use punch tool to align the fasteners
  40. Install the RH front lower comp link to front subframe
  41. Install bolt and nut securing RH front lower comp link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 115 Nm, Recommend assistance if necessary
  42. Install the RH front lower lateral link and loosely install bolt and nut securing RH strut to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 106 Nm
  43. Torque bolts securing RH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm
  44. Loosely install bolts securing LH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Recommend assistance if necessary, Use punch tool to align the fasteners
  45. Install LH front lower comp link to front subframe
  46. Install bolt and nut securing LH front lower comp link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 115 Nm, Recommend assistance if necessary
  47. Install LH front lower lateral link and loosely install bolt and nut securing LH strut to lower lateral link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 1x nut, 21mm, 106 Nm
  48. Torque bolts securing LH front lower lateral link to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm
  49. Install FDU ground strap and bolt to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  50. Install FDU ground strap harness clip to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  51. Install bolt securing FDU ground strap to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  52. Install FDU HV harness connector to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
  53. Connect the FDU HV harness connector and lock the release lever
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Apply slight pressure to the connector as the lever is rotated into position, Move the lever to the closed position slowly and ensure the lever teeth and manifold teeth are properly meshed, There should be a very small gap between the manifold and the connector when fully seated
  54. Install bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 10 Nm
  55. Position coolant drain container underneath RH front of HV battery
  56. Remove plugs and connect FDU coolant inlet hose at the RH side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  57. Install the hose retaining clip for the RH side coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  58. Remove coolant drain container from underneath vehicle
  59. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  60. Position the RH front stabar link assembly to front stabar
    Informational PurposesAn informational icon, calling your attention
    Note
    May be necessary to pull down on the sway bar to allow the end link to engage
  61. Install nut securing front stabar to RH front stabar link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 18mm, 98 Nm, Install new nyloc nut, Counter hold ball joint with T40, Mark with paint pen
  62. Connector horn connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  63. Position LH front stabar link assembly to front stabar
    Informational PurposesAn informational icon, calling your attention
    Note
    May be necessary to pull down on the sway bar to allow the end link to engage
  64. Install nut securing front stabar link to LH front stabar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 18mm, 98 Nm, Install new nyloc nut, Counter hold ball joint with T40, Mark with paint pen
  65. Position LH front tie rod end to LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    Disperse pressure of steering gear to LH side
  66. Install nut securing the LH tie rod end to LH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 22mm, 180 Nm, Install new nyloc nut
  67. Position RH front tie rod end to RH front knuckle
  68. Install nut securing RH front tie rod end to RH front knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 22mm, 180 Nm, Install new nyloc nut
  69. Install front fascia onto vehicle and secure front clips and both front corners
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Recommend assistance, Use caution not to damage headlamp or fender during installation
  70. Connect 12V harness for front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage the locking tab
  71. Install rear bolt and tighten all three bolts securing RH front corner of front fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm, 2x bolts, 10mm, 4 Nm, Most forward bolts, Align fascia to fender before tightening
  72. Install rear bolt and tighten all three bolts securing LH front corner of front fascia to fender
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 3 Nm, 2x bolts, 10mm, 4 Nm, Most forward bolts, Align fascia to fender before tightening
  73. Position the RH front wheel liner to body for installation
  74. Install the push clips for the RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  75. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool, Torque at later step
  76. Position LH front wheel liner to vehicle for installation
  77. Install the push clips for the LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    16x push clips, The number of clips on newer vehicles may vary
  78. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  79. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  80. Position the front aero shield to vehicle and install nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  81. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  82. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  83. Install fasteners holding upper portion of front fascia to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 4 Nm
  84. Connect the logic connectors at the steering gear area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  85. Connect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  86. Connect the FDU logic connector at the LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  87. Remove plugs and connect coolant hose to heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  88. Connect the coolant hose for the FDU heat exchanger to the superbottle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  89. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  90. Install 12V cap to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  91. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  92. Type "https://garage.vn.teslamotors.com/_x000A_vehicles" in search field and enter your credentials
  93. Enter the VIN and select the "Firmware" tab
  94. Select Part Replacement Deploy tab and select Reinstall
    Informational PurposesAn informational icon, calling your attention
    Note
    If new FW package is required, select Deploy tab and click on OTA icon, If there are no firmware packages available there may already be a package staged on the vehicle, If this is the case, skip to step for selecting the clock on the center display
  95. Select "Jobs" tab and confirm firmware is downloading
  96. Select the clock on the center display, or go to the Software tab, then select install now to start firmware update
    Informational PurposesAn informational icon, calling your attention
    Note
    Tap center display next to software update window until clock runs down to 0, After displayed installation time check the center display and ensure the firmware package was successfully installed
  97. Once firmware redeploy is complete, Verify release notes are present on center display
    Informational PurposesAn informational icon, calling your attention
    Note
    If the redeploy fails you may receive an error message on UI
  98. Slide the intermediate shaft assembly downward to install it to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the intermediate shaft is aligned and fully seated, Recommend assistance if necessary to align the shaft to steering gear
  99. Install bolt securing the intermediate shaft assembly to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 18 Nm
  100. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  101. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  102. Torque RH front halfshaft nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm
  103. Torque LH front halfshaft nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm
  104. Install the LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  105. Install RH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Verify emblem is aligned with valve stem
  106. Remove HVAC plenum outer duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  107. Install frunk assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Make sure frunk assembly is fully seated onto the clips, Number of clips may vary on older vehicles
  108. Install fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 5 Nm, Lower the RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
  109. Install frunk assembly carpet
  110. Install frunk close out panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align the 3x tabs then push downward to secure clips
  111. Remove superbottle cap
  112. Fill container with at least 15L of coolant
  113. Place filled coolant container into front storage area
  114. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  115. Install vacuum refill cap onto coolant bottle assembly
  116. Setup vacuum refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  117. Position overflow hose into empty container
  118. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  119. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  120. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  121. Once the gauge reads zero, close the refill valve
  122. Once the gauge reads zero, close the refill valve
  123. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  124. Once the gauge reads zero, close the refill valve
  125. Remove coolant overflow hose from coolant container
  126. Disconnect shop air supply from coolant refill tool
  127. Remove both coolant containers from inside underhood area
  128. Select "Actions/Autodiag" tab and search for "vcfront"
  129. Select TEST-RESET_VCFRONTSearch for routine in ToolboxVCFRONT UDS ECU ResetLow Voltage ➜ Power Distribution ➜ Reset VCFRONTMid Voltage ➜ Power Distribution ➜ Reset VCFRONT, click "Run", and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  130. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeDrive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air PurgeDrive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air PurgeDrive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air PurgeThermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge StartThermal ➜ Coolant System ➜ Coolant Purge Start ’, click ‘Run’, and allow routine to complete_x000A__x000A_
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete_x000A_
  131. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is 5mm above the Max line
  132. Install superbottle cap
  133. Install HVAC plenum outer duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Align tab at bottom of duct before securing clips
  134. Install cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Older vehicles may be equipped with 4x clips
  135. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, If present untuck cut loop label and make sure it is still visible after apron is installed, Later builds may not have label
  136. Close hood
  137. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x clips, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
  138. Move RH front seat to original position
  139. Move LH front seat to original position
  140. Remove the steering wheel holder
  141. Remove lift arms from below vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower lift arms fully and remove from under vehicle as necessary
  142. Raise all the windows
  143. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlatch rear doors before closing
  144. Perform a four wheel alignment. See Four Wheel Alignment Check and Adjust.
  145. Perform test drive
    Informational PurposesAn informational icon, calling your attention
    Note
    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing