Torque Specifications - Battery System

Table 1. Torque Specifications: Bracket - Skid Plate - Front - HV Battery (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the FDU (Front Drive Unit) HV harness to the FDU	10 Nm (7.4 lbs-ft)	10 mm socket	Reuse

Table 2. Torque Specifications: Power Conversion System (Remove and Install)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nuts that attach the positive/negative terminal of the DCDC harness to the positive/negative DCDC passthrough busbar	4.5 Nm (3.3 lbs-ft)	8 mm socket 4 in extension Ratchet/torque wrench	Reuse
Bolts that attach the power conversion system to the HV battery	6 Bolt Power Conversion System: 6 Nm (4.4 lbs-ft) 5 Bolt Power Conversion System: 18 Nm (13.3 lbs-ft)	Insulated tools: 8 mm socket 10 in extension Ratchet/torque wrench	Reuse	Upon installation, mark each bolt with a paint pen

Table 3. Torque Specifications: Controller - High Voltage (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the HVC to the ancillary bay cover	5 Nm (3.7 lbs-ft) +30 deg	External Torx E10 4 in extension Ratchet/torque wrench	Replace
Screws that attach the HVC tray to the ancillary bay	2 Nm (1.5 lbs-ft)	Insulated tools: Torx T25 socket 10 in extension Magnetic pick up tool Wiha TorqueVario-S 0.8 Nm - 2.0 Nm screwdriver (installation only) Ratchet/torque wrench	Reuse	Not necessary to remove these fasteners if only removing the HVC
Bolts that attach the HVC tray to the HVC	2 Nm (1.5 lbs-ft)	Insulated tools: External Torx E6 2 in extension Ratchet/torque wrench	Reuse

Table 4. Torque Specifications: Pyrotechnic Battery Disconnect (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the pyrotechnic battery disconnect to the HV battery	9 Nm (6.6 lbs-ft)	Insulated tools: 13 mm socket 6 in extension Ratchet/torque wrench	Replace

Table 5. Torque Specifications: Skid Plate - HV Battery - Rear (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the rear skid plate to the lower HV battery	13 Nm (9.6 lbs-ft)	External Torx Plus EP10 4 in extension Ratchet/torque wrench	Reuse
Nut that attaches the rear skid plate to the upper HV battery	13 Nm (9.6 lbs-ft)	10 mm socket 4 in extension Ratchet/torque wrench	Reuse
Bolts that attach the rear skid plate to the upper HV battery	30 Nm (22.1 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench	Reuse

Table 6. Torque Specifications: Cover - Ancillary Bay (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut that attaches the positive 12V output cable to the DCDC passthrough	9 Nm (6.6 lbs-ft)	13 mm 12-point deep socket 3 in extension Ratchet/torque wrench	Replace	Note Mark the fastener with a paint pen after torquing.
Bolt that attaches the ancillary bay cover to the high voltage controller	5 Nm (3.7 lbs-ft) +30 deg	External Torx E10 4 in extension Ratchet/torque wrench Torque wrench with angle measurement	Reuse
Bolt attaches the ancillary bay cover to the HV battery	8 Nm (5.9 lbs-ft)	External Torx E10 5-Lobe 4 in extension Ratchet/torque wrench	Reuse	CAUTION Use an External Torx E10 5-Lobe socket that is not magnetized. Sockets with magnets will not fully grip and can possibly strip the bolt head. Note Torque these fasteners in the sequence specified in the installation step. Note These bolts are attached to the ancillary bay cover.

Table 7. Torque Specifications: Cover - HV Probe - HV Battery (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the HV probe cover to the ancillary bay cover	6 Nm (4.4 lbs-ft)	External Torx E10 5-Lobe 4 in extension Ratchet/torque wrench	Replace	Note Mark the fastener with a paint pen after torquing.

Table 8. Torque Specifications: Platter Enclosure Coolant (Drain and Refill)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attach the lower rear edge of the LH wheel arch liner to the body	5 Nm (3.7 lbs-ft)	Clip pry tool Cordless Ratchet/Impact Driver 4 in extension 10 mm socket	Reuse