29/09/2024 01:32:15
HVAC Assembly (Heat Pump) (Remove and Replace)
Correction code 18101012 3.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2023-08-23: Updated EPB Service Mode reference.
- 2023-04-04: Updated A/C oil type to be used with reference to Fluids and Capacities for A/C oil specifications.
- 2024-04-29: Updated the way of performing the routines from using Toolbox to using the touchscreen.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Note
This procedure requires the A/C
Refrigerant (Recovery and Recharge) procedure to be performed. If not already
automatically added to the Service Visit, add correction code 18200102 as a
separate activity to the Service Visit.
Remove
- Set up the A/C machine.
-
Place the vehicle on the 2-post
lift.
Tip: Ensure the vehicle is not charging.
- Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Remove the fresh intake duct. See Duct - Fresh Intake (Remove and Replace).
- Remove the wiper arms. See Wiper Arms (Remove and Replace).
- Remove the wiper module. See Wiper Module (Remove and Replace).
- Release the harness clip from the LH side of the washer tank inlet.
- Remove the LH front wheel. See Wheel Assembly (Remove and Install).
-
Partially remove LH front wheel liner
Note6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
-
Remove lower bolt securing washer tank to vehicle
Note1x bolt, 10mm, 3 Nm
-
Partially install LH front wheel liner
Note2x clips, Partially install LH front wheel liner, Wheel liner will be removed again later, Install 2 clips to secure LH front wheel liner
- Install the LH front wheel. See Wheel Assembly (Remove and Install).
-
Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Remove upper bolt securing washer tank to vehicle
Note1x bolt, 10mm, 3 Nm
-
Disconnect washer pump and level sensor connectors
Note2x connectors
-
Remove washer tank from vehicle
Note2x connectors,Keep washer tank upright to keep contents from spilling
-
Remove vehicle from lift
NoteRecommend assistance to push the vehicle backward, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
- Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
- Move the vehicle to a non-lift Working Position.
- Open all doors and lower all windows.
- On the touchscreen, tap to exit the tow mode.
- Place the vehicle in Service Mode by using the touchscreen. See Service Mode.
- Unlock the vehicle gateway. See Gateway (Unlock).
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Run, and allow the routine to complete. , tap
- Move the LH front seat forward.
-
Remove console lower rear panel
Note5x clips, Insert the plastic trim tool at the bottom of the cover and pull straight out to release
-
Remove LH rear exterior hardware from center console
Note1x bolt, 10mm, 7 Nm
-
Move LH front seat backward
-
Remove LH front floor mat
-
Remove LH console side panel carpet
Note12x clips, Use trim tool starting at rear edge to release upper clips, then pull bottom to release remaining clips
-
Remove LH front exterior hardware from center console
Note2x bolts, 10mm, 7 Nm
- Move RH front seat forward
-
Remove RH rear exterior hardware from center console
Note1x bolt, 10mm, 7 Nm
- Move RH front seat backward and seat back downward
- Remove RH front floor mat
-
Remove RH console side panel carpet
Note12x clips, Use trim tool starting at rear edge to release upper clips, Pull bottom to release remaining clips
-
Remove RH front exterior hardware from center console
Note2x bolts, 10mm, 7 Nm
-
Power off vehicle from center display
NoteVia Controls > Safety & Security > Vehicle Power > Power Off
-
Disconnect 12V negative terminal
Note1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
-
Disconnect first responder loop
Note1x connector, Release locking tab
- Perform A/C recovery. See A/C Refrigerant (Recovery and Recharge).
-
Disconnect harness from rear of center console
Note1x connector
-
Disconnect USB harness at right front of center console
Note1x USB connector
-
Remove center console from vehicle
NoteRecommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side
-
Remove LH IP end cap
Note3x clips
-
Remove LH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
-
Remove LH air wave bezel cap from main decor assembly
Note2x clips
-
Remove LH upper A-pillar trim
Note3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
-
Remove clip for LH lower A-pillar trim
Note1x push clip
-
Remove LH lower A-pillar trim
Note1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
-
Remove screw and clips securing LH footwell cover
Note2x push clips, 1x screw, T20, 2.5 Nm
-
Remove connectors from LH footwell cover and remove from vehicle
Note3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles an additional ODII connector will have to be disconnected
-
Remove fasteners securing driver knee air bag to vehicle
Note1x push clip, 2x screws, T20, 2 Nm, 4x patch bolts, T30, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short, Newer vehicles have 4x patch bolts, E10
-
Disconnect the driver knee air bag and remove from vehicle
Note1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
-
Remove the LH footwell duct from HVAC module
Note1x push clip
-
Remove RH IP end cap
Note3x clips
-
Remove RH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
-
Remove RH air wave bezel cap from main decor assembly
Note2x clips
-
Remove RH upper A-pillar trim
Note3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
-
Remove clip for RH lower A-pillar trim
Note1x push clip
-
Remove RH lower A-pillar trim
Note1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
-
Remove clips securing RH footwell assembly
Note4x push clips
-
Disconnect RH foot well assembly connectors and remove from vehicle
Note2x electrical connectors
-
Remove fasteners securing passenger knee air bag to vehicle
Note4x patch bolts, T30, 8 Nm, Discard after removal, 2x screws, T20, 2 Nm, 1x push clip, Newer vehicles have 4x patch bolts, E10
-
Remove the passenger knee air bag from vehicle
Note1x connector, Release locking tab, Connector release may vary
-
Remove main decor assembly
NoteThe whole decor does not need to come off. If you lift the RH side of the decor you will have enough space to remove the 3 torx screws that secure the top of the glovebox, Replace securing clips as needed
-
Disconnect glove box USB cable from car computer
Note1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer
-
Remove screws securing glove box assembly to IP carrier
Note6x screws, T20, 2.3 Nm
-
Remove the glove box from IP carrier
Note3x clips
-
Disconnect glove box assembly connectors
Note3x electrical connectors
-
Remove the passenger footwell air duct
Note1x push clip
-
Disconnect RH upper duct thermistor from RH IP air wave duct
Note1x connector
-
Remove the RH IP air wave duct
Note2x push clips
-
Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
Note2x spring clips, 3x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
-
Disconnect driver air bag connector and remove driver air bag assembly
Note1x connector
-
Disconnect steering wheel connector
Note1x connector
-
Remove bolt securing steering wheel to steering column
Note1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
- Remove steering wheel from steering column
-
Pull upward to release steering column upper shroud from lower shroud
Note4x clips
-
Remove upper screws securing lower shroud to steering column
Note2x screws, T20, 1.5 Nm
-
Remove lower screw securing lower shroud to steering column
Note1x screw, T20, 1.5 Nm
- Remove lower shroud from steering column
-
Remove bolt securing SCCM to steering column
Note1x bolt, 5mm allen, 9 Nm
-
Disconnect steering column control module (SCCM) assembly connector
Note1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
- Remove SCCM from steering column
-
Release IP service panel from IP and disconnect temperature sensor connector
Note4x clips, 4x tabs, 1x connector
-
Remove bolts securing center display to IP carrier
NoteVehicle may be equipped with either: 2x patch bolts, T30, 12 Nm or 2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
-
Remove bolts securing housing neck to center display and slide away from display
Note2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
-
Disconnect harness connector from center display
Note1x connector
- Remove center display from vehicle
- Remove center display neck housing from vehicle
-
Remove screws securing LH side of IP brow finisher
Note4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
-
Remove screws securing RH side of IP brow finisher
Note4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
-
Remove IP brow finisher from vehicle
Note16x clips, Need to lift top pad up slightly to insert trim tool and release clips, Then slide IP brow finisher towards rear of vehicle
-
Pull RH side of RH air duct out and release from IP
Note1x screw, T20, 2.3 Nm
-
Disconnect harness connector from RH air duct and remove duct
Note1x connector
-
Pull LH side of LH air duct out and release from IP
Note1x screw, T20, 2.3 Nm
-
Disconnect harness connector from LH air duct and remove duct
Note1x connector
-
Release clips securing defroster grill
Note8x clips, Replace any damaged clips
-
Pivot rear edge of defroster grill up and release tabs from IP
Note6x tabs
-
Remove screws securing LH speaker to IP and remove speaker
Note3x screws, T20, 2.3 Nm, 1x connector
-
Remove screws securing center speaker to IP and remove speaker
Note1x connector, 3x screws, T20, 2.3 Nm
-
Remove screws securing center tweeter to IP and remove speaker
Note1x connector, 2x screws, T20, 2.3 Nm
-
Remove screws securing RH speaker to IP and remove speaker
Note3x screws, T20, 2.3 Nm, 1x connector
-
Disconnect connectors for passenger air bag assembly
Note3x connectors, 2x connectors for regions other than North America, Connector release may vary
-
Remove bolts securing passenger air bag assembly to cross car beam
Note4x patch bolts, T30, 8 Nm, Newer vehicles have 4x E10 patch bolts, Discard after removal
-
Remove screws securing IP carrier to cross car beam near passenger air bag
Note2x screws, T20, 2.3 Nm
-
Remove screws securing IP carrier to cross car beam on lower LH side
Note2x screws, T20, 2.3 Nm
-
Remove screw securing IP carrier to cross car beam on upper LH side
Note1x screw, T20, 2.3 Nm
-
Remove screws securing IP carrier to cross car beam at lower center
Note2x screws, T20, 2.3 Nm
-
Remove screws securing IP carrier to cross car beam at upper center
Note2x screws, T20, 2.3 Nm
-
Remove screw securing IP carrier to cross car beam on upper RH side
Note1x screw, T20, 2.3 Nm
-
Remove IP carrier from cross car beam
NoteRecommend assistance. Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease removal, Remove IP carrier through passenger front door
-
Remove screws securing driver air wave duct to cross car beam
Note2x screws, T20, 2.3 Nm
-
Disconnect LH upper duct thermistor from drivers air wave duct
Note1x connector
- Remove driver air wave duct from HVAC assembly
-
Remove headliner harness clips on LH lower a-pillar
Note2x clips
-
Disconnect the headliner harness connector from LH lower a-pillar
Note1x connector
-
Disconnect the dash connector from the left body controller
Note1x connector, Release locking tab and gently pull down to release connector
-
Disconnect the HVAC connector from the left body controller
Note1x connector
-
Disconnect IP harness connector from electronic steering column
Note1x connector
-
Release the IP harness clip located on the blower motor assembly
Note1x harness clip
-
Disconnect blower motor connector
Note1x connector
-
Release clip securing center speaker harness to HVAC assembly
Note1x clip
-
Disconnect connector from restraint control module
Note1x connector, Disengage locking tab to release lever
-
Remove the IP harness clips from body
Note4x clips
-
Release the IP harness clip next to the RH duct thermistor
Note1x harness clip
-
Release the IP harness clip next to the RH upper mode actuator
Note1x harness clip
-
Release HVAC harness from IP harness holding mount on RH side of IP harness.
Note3x harness holding mounts
-
Disconnect IP harness connectors from car computer
Note2x connectors, Non EU vehicles have 3x connectors
-
Disconnect dash harness connector from right body controller
Note1x connector
-
Release clip from RH side of cross car beam
Note1x harness clip
-
Disconnect IP harness connectors from RH controller area
Note3x connectors
-
Remove LH center display bracket
Note2x bolts, T30, 12 Nm
-
Remove RH center display bracket
Note2x bolts, T30, 12 Nm
-
Remove bleeder duct adapter from HVAC assembly
Note4x clips
-
Remove nuts securing steering column to cross car beam and carefully lower steering column
Note4x nuts, 13mm, 15 Nm
-
Remove bolts securing cross car beam to LH side of bulkhead
Note2x bolts, 13mm, 25 Nm
-
Remove bolt securing LH cross car beam bracket to cross beam
Note1x bolt, 13mm, 25 Nm
-
Remove the nut securing the LH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
- Remove LH cross car beam bracket from vehicle
-
Remove clips securing LH front main carpet to vehicle
Note3x clips, Number of clips on new vehicles may vary
-
Remove bolt securing RH cross car beam bracket to cross beam
Note1x bolts, 13mm, 25 Nm
-
Remove nut securing RH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
-
Remove the RH cross car beam bracket from vehicle
-
Remove clip securing RH front main carpet to cross car beam
Note1 clip
-
Remove bolts securing the cross car beam to HVAC assembly
Note4x bolts, 10mm, 5.5 Nm
-
Remove bolt securing the cross car beam to HVAC assembly
Note1x bolt, 10mm, 5.5 Nm
-
Loosen bolt securing cross car beam to upper cowl
Note1x bolt, 13mm, 25 Nm
-
Remove the bolts securing the LH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Remove the bolts securing the RH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Remove the cross car beam from vehicle
NoteRecommend assistance, Use caution not to damage the interior
- Lift LH front main carpet towards LH front seat
-
Disconnect HVAC harness connector from right body controller
Note1x connector
-
Remove bolts securing supermanifold to HVAC AC line assembly to HVAC assembly
Note2x bolts, 13mm, 22 Nm
-
Remove bolt securing HVAC assembly to RH side of bulkhead
Note1x bolt, 10mm, 5.5 Nm, Recommend assistance to support HVAC assembly during removal
-
Remove main floor duct from HVAC assembly and set aside
NoteUse a bungee cord as needed to secure floor duct
-
Remove HVAC assembly from vehicle
NoteRecommend assistance, Rotate HVAC assembly counter clockwise and remove out of RH front door
Install
-
Position HVAC assembly into vehicle for installation
NoteRecommend assistance, Install HVAC assembly through RH front door, Rotate HVAC assembly clockwise for installation
-
Install bolt securing HVAC assembly to RH side of bulkhead
Note1x bolt, 10mm, 5.5 Nm
- Install main floor duct to HVAC assembly
-
Replace seal washers on supermanifold to HVAC AC line assembly on HVAC side
Note5x seal washers
-
Install supermanifold to HVAC AC line assembly to HVAC assembly
Note2x bolts, 13 mm, 22 Nm
-
Connect HVAC harness connector to right body controller
Note1x connector
-
Install LH front main carpet into position for installation
-
Position the cross car beam to vehicle for installation
NoteRecommend assistance, Use caution not to damage the interior
-
Loosely install bolts securing RH cross car beam to body
Note2x bolts, 15mm, 29 Nm, Torque at later step
-
Loosely install bolts securing LH cross car beam to body
Note2x bolts, 15mm, 29 Nm, Torque at later step
-
Loosely install bolt securing cross car beam to upper cowl
Note1x bolt, 13mm, 25 Nm
-
Loosely install bolt securing cross car beam to HVAC assembly
Note1x bolt, 10mm, 5.5 Nm, Torque at later step
-
Loosely install bolts securing cross car beam to HVAC assembly
Note4x bolts, 10mm, 5.5 Nm, Torque at later step
-
Position RH cross car beam bracket to vehicle for installation
-
Loosely install the nut securing the RH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm, Torque at later step
-
Loosely install bolt securing RH cross car beam bracket to cross car beam
Note1x bolt, 13mm, 25 Nm, Torque at later step
-
Position LH cross car beam bracket to vehicle for installation
-
Loosely Install the nut securing the LH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm, Torque at later step
-
Loosely install bolt securing cross car beam to LH cross car beam bracket
Note1x bolt, 13mm, 25 Nm, Torque at later step
-
Install bolts securing cross car beam to LH side of bulkhead
Note2x bolts, 13mm, 25 Nm
-
Torque bolt securing the cross car beam to cowl upper
Note1x bolts, 13mm, 25 Nm
-
Torque bolt securing the cross car beam to HVAC assembly
Note1x bolts, 10mm, 5.5 Nm
-
Torque bolts securing the cross car beam to HVAC module
Note4x bolts, 10mm, 5.5 Nm
-
Torque bolts securing the LH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Torque bolts securing the RH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Torque the nut securing the RH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
-
Torque bolt securing RH cross car beam bracket to cross car beam
Note1x bolt, 13mm, 25 Nm
-
Install clip securing RH front main carpet to cross car beam
Note1x clip
-
Torque the nut securing the LH cross car beam bracket to vehicle
Note1x nut, 13mm, 25 Nm
-
Torque bolt securing LH cross car beam bracket to cross car beam
Note1x bolt, 13mm, 25 Nm
-
Install clips securing LH front main cabin carpet to vehicle
Note3x push clips, Number of clips on newer vehicles may vary
-
Position the steering column for installation
-
Install the nuts securing the steering column to cross car beam
Note4x nuts, 13mm, 15 Nm
-
Install bleeder duct adapter to HVAC
Note4x clips
-
Install the RH center display bracket
Note2x bolts, T30, 12 Nm
-
Install the LH center display bracket
Note2x bolts, T30, 12 Nm
-
Install the clip located on the RH side of cross car beam
-
Connect IP harness connectors to RH controller area
Note3x connector
-
Install dash harness connector to right body controller
Note1x connector
-
Connect IP harness connectors to car computer
Note2x connectors
-
Secure HVAC harness to IP harness
Note3x harness holders
-
Install IP harness clip to HVAC assembly next to the RH upper mode actuator
Note1x clip
-
Install IP harness clip to HVAC assembly next to the RH lower duct thermistor
Note1x clip
-
Install the IP harness clips to body
Note4x harness clips
-
Connect IP harness connector to restrain control module
Note1x connector, Engage locking tab
-
Install clip securing center speaker harness to HVAC assembly
Note1x clip
-
Connect blower motor connector
Note1x connector
-
Install blower motor harness clip to HVAC assembly
Note1x clip
-
Connect IP harness connector to electronic steering column
Note1x connector
-
Connect the HVAC connector to the left body controller
Note1x connector
-
Connect the dash connector to the left body controller
Note1x connector, Fully seat connector and pull release tab into locking position
-
Install headliner harness clips to lower a-pillar
Note2x clips
-
Connect headliner harness connector
Note1x connector
-
Install driver air wave duct into HVAC assembly
-
Connect LH upper duct thermistor to driver air wave duct
Note1x connector
-
Install screws securing driver air wave duct to cross car beam
Note2x screws, T20, 2.3 Nm
- Perform the vacuum leak test and refill A/C refrigerant. See A/C Refrigerant (Recovery and Recharge).
-
Install IP carrier onto cross car beam
Note4x mounting tabs, Recommend assistance, Slide mounting tabs on IP carrier into brackets on vehicle, Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease installation
-
Install screw securing IP carrier to cross car beam on upper RH side
Note1x screw, T20, 2.3 Nm
-
Install screws securing IP carrier to cross car beam at upper center
Note2x screws, T20, 2.3 Nm
-
Install screws securing IP carrier to cross car beam at lower center
Note2x screws, T20, 2.3 Nm
-
Install screw securing IP carrier to cross car beam on upper LH side
Note1x screw, T20, 2.3 Nm
-
Install screws securing IP carrier to cross car beam on lower LH side
Note2x screws, T20, 2.3 Nm
-
Install screws securing IP carrier to cross car beam near passenger air bag
Note2x screws, T20, 2.3 Nm
-
Install bolts securing passenger air bag assembly to cross car beam
Note4x patch bolts, E10, 8 Nm, Install new patch bolts
-
Install connectors for passenger air bag
Note3x connectors, 2x connectors for regions other than North America
-
Install RH speaker to IP carrier
Note1x connector, 3x screws, T20, 2.3 Nm
-
Install center tweeter to IP carrier
Note1x connector, 2x screws, T20, 2.3 Nm
-
Install center speaker to IP
Note3x screws, T20, 2.3 Nm, 1x connector
-
Install LH speaker to IP carrier
Note3x screws, T20, 2.3 Nm, 1x connector
-
Position defroster grill and lower tabs into position on IP
Note6x tabs
-
Secure clips securing defroster grill
Note8x clips
-
Position LH air duct into IP and connect harness connector
Note1x connector
-
Install LH air duct into IP
Note1x screw, T20, 2.3 Nm
-
Position RH air duct into IP and connect harness connector
Note1x connector
-
Install RH air duct into IP
Note1x screw, T20, 2.3 Nm
-
Install IP brow finisher into vehicle
Note16x clips, Need to lift top pad up slightly to slide IP brow finisher into position
-
Install screws securing RH side of IP brow finisher
Note4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
-
Install screws securing LH side of IP brow finisher
Note4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
-
Install the RH IP air wave duct
Note2x push clips
-
Connect RH upper duct thermistor to RH IP air wave duct
Note1x connector
-
Install the passenger footwell air duct
Note1x push clip
-
Connect glove box assembly connectors
Note3x connectors, New puddle lamp harness routing prevent blocking movement of pawls, Make sure harness is routed properly above passenger footwell air duct before connecting
-
Install the glove box into IP carrier
Note3x clips
-
Install screws securing glove box assembly to IP carrier
Note6x screws, T20, 2.3 Nm
-
Connect glove box USB cable to car computer
Note1x connector
-
Install the passenger knee air bag into vehicle
Note1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
-
Install fasteners securing passenger knee air bag to vehicle
Note4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
-
Install clips securing RH footwell assembly
Note4x push clips
-
Position center display neck housing into vehicle
-
Position center display into vehicle
-
Connect center display
Note1x connector
-
Install retaining clip to center display connector
Note1x clip
-
Slide down neck housing and install bolts securing neck housing to center display
Note2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
-
Install center display to IP carrier
Note2x patch bolts, 10mm, 16 Nm, Install new 10mm patch bolts, Slide towards front of vehicle
-
Connect temperature sensor connector and install IP service panel into IP
Note4x clips, 4x tabs, 1x connector
-
Connect steering column control module (SCCM) assembly connector
Note1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
- Install SCCM onto steering column
-
Install bolt securing SCCM to steering column
Note1x bolt, 5mm allen, 9 Nm
- Install lower shroud onto steering column
-
Install lower screw securing lower shroud to steering column
Note1x screw, T20, 1.5 Nm
-
Install upper screws securing lower shroud to steering column
Note2x screws, T20, 1.5 Nm
-
Align the clips then press downward to install upper shroud onto lower shroud
Note4x clips
-
Align the steering wheel to steering column then position it for installation
NoteThe steering wheel and column are keyed
-
Install bolt securing steering wheel to steering column
Note1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
-
Connect steering wheel connector
Note1x connector
-
Connect driver air bag connector
Note1x connector, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism
-
Secure driver air bag assembly to steering wheel and verify it is fully engaged
Note3x datums, 1x spring clip, Inspect to make sure lower horn bracket is properly secured to steering wheel before installing driver air bag
-
Install main decor assembly
Note15x clips, 1x center clip
-
Install the LH footwell duct into HVAC module
Note1x push clip
-
Connect the driver knee air bag and install into vehicle
Note1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
-
Install fasteners securing driver knee air bag to vehicle
Note4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
-
Install connectors to LH footwell cover and position for installation, securing front tabs to driver air bag assembly
Note3x tabs, 1x Ethernet connector, 1x puddle light connector
-
Install screw and clips securing LH footwell cover
Note1x screw, T20, 2.5 Nm, 2x push clips
-
Install RH upper A-pillar trim
Note3x clips, 1x tether, Replace tether if removed from body side, Slide the lower portion in position, Install tether 3x retainer hooks to housing, Then align the upper 3x clips, Press clip from top to bottom, Make sure double check the middle clips are fully seated
-
Install RH lower A-pillar trim
Note1x clip, 2 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar
-
Install clip for RH lower A-pillar trim
Note1x push clip
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Install RH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
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Install RH air wave bezel cap to main decor assembly
Note2x clips
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Install RH IP end cap
Note3x clips
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Install LH upper A-pillar trim
Note3x clips, 1x tether, Replace tether if removed from body side, Slide the lower portion in position, Install tether 3x retainer hooks to housing, Then align the upper 3x clips, Press clip from top to bottom, Make sure double check the middle clips are fully seated
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Install LH lower A-pillar trim
Note1x clip, 2 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
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Install clip for LH lower A-pillar trim
Note1x push clip
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Install LH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
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Install LH air wave bezel cap to main decor assembly
Note2x clips
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Install LH IP end cap
Note3x clips
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Install center console into vehicle
NoteRecommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
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Connect USB harness at right front of center console
Note1x USB connector
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Connect harness to rear of center console
Note1x connector
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Install RH front exterior hardware to center console
Note2x bolts, 10mm, 7 Nm
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Install RH console side panel carpet
Note1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
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Install RH front floor mat
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Install LH front exterior hardware to center console
Note2x bolts, 10mm, 7 Nm
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Install LH console side panel carpet
Note1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
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Install LH front floor mat
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Connect first responder loop
Note1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
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Connect 12V negative terminal
Note1x nut, 10mm, 6 Nm
- Unlock the vehicle gateway. See Gateway (Unlock).
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Run, and allow the routine to complete. , tap
- Tap START button next to Test Thermal Performance, click Run, and allow the routine to complete. , then tap the
- Select the START button next to Test HVAC Performance, tap Run, and then allow the routine to complete.
- Exit Service Mode. See Service Mode.
- Move the RH front seat forward
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Install RH rear exterior hardware to center console
Note1x bolt, 10mm, 7 Nm
- Move RH front seat to original position
- Move LH front seat forward
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Install LH rear exterior hardware to center console
Note1x bolt, 10mm, 7 Nm
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Install console lower rear panel
Note5x clips
- Move LH front seat to original position
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Push vehicle onto lift
NoteRecommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
- Install washer tank into position
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Connect washer pump and level sensor connectors
Note2x connectors
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Install upper bolt securing washer tank to vehicle
Note1x bolt, 10mm, 3 Nm
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Secure harness clip onto LH side of washer tank inlet
Note1x clip
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Raise vehicle partially and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- Remove the LH front wheel. See Wheel Assembly (Remove and Install).
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Partially release LH front wheel liner
Note2x push clips
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Install lower bolt securing washer tank to vehicle
Note1x bolt, 10mm, 3 Nm
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Install LH front wheel liner to vehicle
Note6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
- Install the LH front wheel. See Wheel Assembly (Remove and Install).
- Install the wiper module. See Wiper Module (Remove and Replace).
- Install the wiper arms. See Wiper Arms (Remove and Replace).
- Install the fresh intake duct. See Duct - Fresh Intake (Remove and Replace).
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Raise all windows and close all doors.
- Remove the lift arms from below the vehicle.