29/09/2024 01:32:15

HVAC Assembly (Heat Pump) (Remove and Replace)

Correction code 18101012 3.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-08-23: Updated EPB Service Mode reference.
  • 2023-04-04: Updated A/C oil type to be used with reference to Fluids and Capacities for A/C oil specifications.
  • 2024-04-29: Updated the way of performing the routines from using Toolbox to using the touchscreen.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
This procedure requires the A/C Refrigerant (Recovery and Recharge) procedure to be performed. If not already automatically added to the Service Visit, add correction code 18200102 as a separate activity to the Service Visit.

Remove

  1. Set up the A/C machine.
  2. Place the vehicle on the 2-post lift.
    Tip: Ensure the vehicle is not charging.
  3. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  4. Remove the fresh intake duct. See Duct - Fresh Intake (Remove and Replace).
  5. Remove the wiper arms. See Wiper Arms (Remove and Replace).
  6. Remove the wiper module. See Wiper Module (Remove and Replace).
  7. Release the harness clip from the LH side of the washer tank inlet.
  8. Remove the LH front wheel. See Wheel Assembly (Remove and Install).
  9. Partially remove LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
  10. Remove lower bolt securing washer tank to vehicle
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    Note
    1x bolt, 10mm, 3 Nm
  11. Partially install LH front wheel liner
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    Note
    2x clips, Partially install LH front wheel liner, Wheel liner will be removed again later, Install 2 clips to secure LH front wheel liner
  12. Install the LH front wheel. See Wheel Assembly (Remove and Install).
  13. Lower vehicle until tires are touching the ground
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  14. Remove upper bolt securing washer tank to vehicle
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    Note
    1x bolt, 10mm, 3 Nm
  15. Disconnect washer pump and level sensor connectors
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    Note
    2x connectors
  16. Remove washer tank from vehicle
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    Note
    2x connectors，Keep washer tank upright to keep contents from spilling
  17. Remove vehicle from lift
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    Note
    Recommend assistance to push the vehicle backward, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  18. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
  19. Move the vehicle to a non-lift Working Position.
  20. Open all doors and lower all windows.
  21. On the touchscreen, tap Controls > Service > Towing to exit the tow mode.
  22. Place the vehicle in Service Mode by using the touchscreen. See Service Mode.
  23. Unlock the vehicle gateway. See Gateway (Unlock).
  24. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Refrigerant System > Start Thermal Fill/Drain (Refrigerant only), tap Run, and allow the routine to complete.
  25. Move the LH front seat forward.
  26. Remove console lower rear panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Insert the plastic trim tool at the bottom of the cover and pull straight out to release
  27. Remove LH rear exterior hardware from center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm
  28. Move LH front seat backward
  29. Remove LH front floor mat
  30. Remove LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Use trim tool starting at rear edge to release upper clips, then pull bottom to release remaining clips
  31. Remove LH front exterior hardware from center console
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm
  32. Move RH front seat forward
  33. Remove RH rear exterior hardware from center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm
  34. Move RH front seat backward and seat back downward
  35. Remove RH front floor mat
  36. Remove RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Use trim tool starting at rear edge to release upper clips, Pull bottom to release remaining clips
  37. Remove RH front exterior hardware from center console
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    Note
    2x bolts, 10mm, 7 Nm
  38. Power off vehicle from center display
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    Note
    Via Controls > Safety & Security > Vehicle Power > Power Off
  39. Disconnect 12V negative terminal
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    Note
    1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  40. Disconnect first responder loop
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    Note
    1x connector, Release locking tab
  41. Perform A/C recovery. See A/C Refrigerant (Recovery and Recharge).
  42. Disconnect harness from rear of center console
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    Note
    1x connector
  43. Disconnect USB harness at right front of center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x USB connector
  44. Remove center console from vehicle
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    Note
    Recommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side
  45. Remove LH IP end cap
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    Note
    3x clips
  46. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  47. Remove LH air wave bezel cap from main decor assembly
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    Note
    2x clips
  48. Remove LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
  49. Remove clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  50. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  51. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  52. Remove connectors from LH footwell cover and remove from vehicle
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    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles an additional ODII connector will have to be disconnected
  53. Remove fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 2x screws, T20, 2 Nm, 4x patch bolts, T30, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short, Newer vehicles have 4x patch bolts, E10
  54. Disconnect the driver knee air bag and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  55. Remove the LH footwell duct from HVAC module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  56. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  57. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  58. Remove RH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  59. Remove RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
  60. Remove clip for RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  61. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  62. Remove clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  63. Disconnect RH foot well assembly connectors and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x electrical connectors
  64. Remove fasteners securing passenger knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, T30, 8 Nm, Discard after removal, 2x screws, T20, 2 Nm, 1x push clip, Newer vehicles have 4x patch bolts, E10
  65. Remove the passenger knee air bag from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab, Connector release may vary
  66. Remove main decor assembly
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    Note
    The whole decor does not need to come off. If you lift the RH side of the decor you will have enough space to remove the 3 torx screws that secure the top of the glovebox, Replace securing clips as needed
  67. Disconnect glove box USB cable from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer
  68. Remove screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  69. Remove the glove box from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  70. Disconnect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x electrical connectors
  71. Remove the passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  72. Disconnect RH upper duct thermistor from RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  73. Remove the RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  74. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 3x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  75. Disconnect driver air bag connector and remove driver air bag assembly
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    Note
    1x connector
  76. Disconnect steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  77. Remove bolt securing steering wheel to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
  78. Remove steering wheel from steering column
  79. Pull upward to release steering column upper shroud from lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  80. Remove upper screws securing lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm
  81. Remove lower screw securing lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.5 Nm
  82. Remove lower shroud from steering column
  83. Remove bolt securing SCCM to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm allen, 9 Nm
  84. Disconnect steering column control module (SCCM) assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  85. Remove SCCM from steering column
  86. Release IP service panel from IP and disconnect temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 4x tabs, 1x connector
  87. Remove bolts securing center display to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle may be equipped with either: 2x patch bolts, T30, 12 Nm or 2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
  88. Remove bolts securing housing neck to center display and slide away from display
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
  89. Disconnect harness connector from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  90. Remove center display from vehicle
  91. Remove center display neck housing from vehicle
  92. Remove screws securing LH side of IP brow finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  93. Remove screws securing RH side of IP brow finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  94. Remove IP brow finisher from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Need to lift top pad up slightly to insert trim tool and release clips, Then slide IP brow finisher towards rear of vehicle
  95. Pull RH side of RH air duct out and release from IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  96. Disconnect harness connector from RH air duct and remove duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  97. Pull LH side of LH air duct out and release from IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  98. Disconnect harness connector from LH air duct and remove duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  99. Release clips securing defroster grill
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Replace any damaged clips
  100. Pivot rear edge of defroster grill up and release tabs from IP
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  101. Remove screws securing LH speaker to IP and remove speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1x connector
  102. Remove screws securing center speaker to IP and remove speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x screws, T20, 2.3 Nm
  103. Remove screws securing center tweeter to IP and remove speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x screws, T20, 2.3 Nm
  104. Remove screws securing RH speaker to IP and remove speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1x connector
  105. Disconnect connectors for passenger air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x connectors for regions other than North America, Connector release may vary
  106. Remove bolts securing passenger air bag assembly to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, T30, 8 Nm, Newer vehicles have 4x E10 patch bolts, Discard after removal
  107. Remove screws securing IP carrier to cross car beam near passenger air bag
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  108. Remove screws securing IP carrier to cross car beam on lower LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  109. Remove screw securing IP carrier to cross car beam on upper LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  110. Remove screws securing IP carrier to cross car beam at lower center
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  111. Remove screws securing IP carrier to cross car beam at upper center
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  112. Remove screw securing IP carrier to cross car beam on upper RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  113. Remove IP carrier from cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance. Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease removal, Remove IP carrier through passenger front door
  114. Remove screws securing driver air wave duct to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  115. Disconnect LH upper duct thermistor from drivers air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  116. Remove driver air wave duct from HVAC assembly
  117. Remove headliner harness clips on LH lower a-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  118. Disconnect the headliner harness connector from LH lower a-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  119. Disconnect the dash connector from the left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and gently pull down to release connector
  120. Disconnect the HVAC connector from the left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  121. Disconnect IP harness connector from electronic steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  122. Release the IP harness clip located on the blower motor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip
  123. Disconnect blower motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  124. Release clip securing center speaker harness to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  125. Disconnect connector from restraint control module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab to release lever
  126. Remove the IP harness clips from body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  127. Release the IP harness clip next to the RH duct thermistor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip
  128. Release the IP harness clip next to the RH upper mode actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip
  129. Release HVAC harness from IP harness holding mount on RH side of IP harness.
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    Note
    3x harness holding mounts
  130. Disconnect IP harness connectors from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Non EU vehicles have 3x connectors
  131. Disconnect dash harness connector from right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  132. Release clip from RH side of cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip
  133. Disconnect IP harness connectors from RH controller area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  134. Remove LH center display bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 12 Nm
  135. Remove RH center display bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 12 Nm
  136. Remove bleeder duct adapter from HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  137. Remove nuts securing steering column to cross car beam and carefully lower steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm
  138. Remove bolts securing cross car beam to LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 25 Nm
  139. Remove bolt securing LH cross car beam bracket to cross beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm
  140. Remove the nut securing the LH cross car beam bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm
  141. Remove LH cross car beam bracket from vehicle
  142. Remove clips securing LH front main carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Number of clips on new vehicles may vary
  143. Remove bolt securing RH cross car beam bracket to cross beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 13mm, 25 Nm
  144. Remove nut securing RH cross car beam bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm
  145. Remove the RH cross car beam bracket from vehicle
  146. Remove clip securing RH front main carpet to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1 clip
  147. Remove bolts securing the cross car beam to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5.5 Nm
  148. Remove bolt securing the cross car beam to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5.5 Nm
  149. Loosen bolt securing cross car beam to upper cowl
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm
  150. Remove the bolts securing the LH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm
  151. Remove the bolts securing the RH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm
  152. Remove the cross car beam from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution not to damage the interior
  153. Lift LH front main carpet towards LH front seat
  154. Disconnect HVAC harness connector from right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  155. Remove bolts securing supermanifold to HVAC AC line assembly to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 22 Nm
  156. Remove bolt securing HVAC assembly to RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5.5 Nm, Recommend assistance to support HVAC assembly during removal
  157. Remove main floor duct from HVAC assembly and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a bungee cord as needed to secure floor duct
  158. Remove HVAC assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Rotate HVAC assembly counter clockwise and remove out of RH front door

Install

  1. Position HVAC assembly into vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Install HVAC assembly through RH front door, Rotate HVAC assembly clockwise for installation
  2. Install bolt securing HVAC assembly to RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5.5 Nm
  3. Install main floor duct to HVAC assembly
  4. Replace seal washers on supermanifold to HVAC AC line assembly on HVAC side
    Informational PurposesAn informational icon, calling your attention
    Note
    5x seal washers
  5. Install supermanifold to HVAC AC line assembly to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13 mm, 22 Nm
  6. Connect HVAC harness connector to right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  7. Install LH front main carpet into position for installation
  8. Position the cross car beam to vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution not to damage the interior
  9. Loosely install bolts securing RH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm, Torque at later step
  10. Loosely install bolts securing LH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm, Torque at later step
  11. Loosely install bolt securing cross car beam to upper cowl
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm
  12. Loosely install bolt securing cross car beam to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5.5 Nm, Torque at later step
  13. Loosely install bolts securing cross car beam to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5.5 Nm, Torque at later step
  14. Position RH cross car beam bracket to vehicle for installation
  15. Loosely install the nut securing the RH cross car beam bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm, Torque at later step
  16. Loosely install bolt securing RH cross car beam bracket to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm, Torque at later step
  17. Position LH cross car beam bracket to vehicle for installation
  18. Loosely Install the nut securing the LH cross car beam bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm, Torque at later step
  19. Loosely install bolt securing cross car beam to LH cross car beam bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm, Torque at later step
  20. Install bolts securing cross car beam to LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 25 Nm
  21. Torque bolt securing the cross car beam to cowl upper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 13mm, 25 Nm
  22. Torque bolt securing the cross car beam to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 5.5 Nm
  23. Torque bolts securing the cross car beam to HVAC module
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5.5 Nm
  24. Torque bolts securing the LH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm
  25. Torque bolts securing the RH cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 29 Nm
  26. Torque the nut securing the RH cross car beam bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm
  27. Torque bolt securing RH cross car beam bracket to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm
  28. Install clip securing RH front main carpet to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  29. Torque the nut securing the LH cross car beam bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 25 Nm
  30. Torque bolt securing LH cross car beam bracket to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 25 Nm
  31. Install clips securing LH front main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, Number of clips on newer vehicles may vary
  32. Position the steering column for installation
  33. Install the nuts securing the steering column to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm
  34. Install bleeder duct adapter to HVAC
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  35. Install the RH center display bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 12 Nm
  36. Install the LH center display bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 12 Nm
  37. Install the clip located on the RH side of cross car beam
  38. Connect IP harness connectors to RH controller area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connector
  39. Install dash harness connector to right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  40. Connect IP harness connectors to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  41. Secure HVAC harness to IP harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x harness holders
  42. Install IP harness clip to HVAC assembly next to the RH upper mode actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  43. Install IP harness clip to HVAC assembly next to the RH lower duct thermistor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  44. Install the IP harness clips to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x harness clips
  45. Connect IP harness connector to restrain control module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  46. Install clip securing center speaker harness to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  47. Connect blower motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  48. Install blower motor harness clip to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  49. Connect IP harness connector to electronic steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  50. Connect the HVAC connector to the left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  51. Connect the dash connector to the left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector and pull release tab into locking position
  52. Install headliner harness clips to lower a-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  53. Connect headliner harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  54. Install driver air wave duct into HVAC assembly
  55. Connect LH upper duct thermistor to driver air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  56. Install screws securing driver air wave duct to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  57. Perform the vacuum leak test and refill A/C refrigerant. See A/C Refrigerant (Recovery and Recharge).
  58. Install IP carrier onto cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x mounting tabs, Recommend assistance, Slide mounting tabs on IP carrier into brackets on vehicle, Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease installation
  59. Install screw securing IP carrier to cross car beam on upper RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  60. Install screws securing IP carrier to cross car beam at upper center
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  61. Install screws securing IP carrier to cross car beam at lower center
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  62. Install screw securing IP carrier to cross car beam on upper LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  63. Install screws securing IP carrier to cross car beam on lower LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  64. Install screws securing IP carrier to cross car beam near passenger air bag
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm
  65. Install bolts securing passenger air bag assembly to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E10, 8 Nm, Install new patch bolts
  66. Install connectors for passenger air bag
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x connectors for regions other than North America
  67. Install RH speaker to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x screws, T20, 2.3 Nm
  68. Install center tweeter to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x screws, T20, 2.3 Nm
  69. Install center speaker to IP
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1x connector
  70. Install LH speaker to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1x connector
  71. Position defroster grill and lower tabs into position on IP
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  72. Secure clips securing defroster grill
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  73. Position LH air duct into IP and connect harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  74. Install LH air duct into IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  75. Position RH air duct into IP and connect harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  76. Install RH air duct into IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.3 Nm
  77. Install IP brow finisher into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Need to lift top pad up slightly to slide IP brow finisher into position
  78. Install screws securing RH side of IP brow finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  79. Install screws securing LH side of IP brow finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws
  80. Install the RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  81. Connect RH upper duct thermistor to RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  82. Install the passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  83. Connect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, New puddle lamp harness routing prevent blocking movement of pawls, Make sure harness is routed properly above passenger footwell air duct before connecting
  84. Install the glove box into IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  85. Install screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  86. Connect glove box USB cable to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  87. Install the passenger knee air bag into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  88. Install fasteners securing passenger knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
  89. Install clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  90. Position center display neck housing into vehicle
  91. Position center display into vehicle
  92. Connect center display
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  93. Install retaining clip to center display connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  94. Slide down neck housing and install bolts securing neck housing to center display
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 3 Nm, Number of fasteners on older vehicles may vary
  95. Install center display to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 10mm, 16 Nm, Install new 10mm patch bolts, Slide towards front of vehicle
  96. Connect temperature sensor connector and install IP service panel into IP
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 4x tabs, 1x connector
  97. Connect steering column control module (SCCM) assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
  98. Install SCCM onto steering column
  99. Install bolt securing SCCM to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 5mm allen, 9 Nm
  100. Install lower shroud onto steering column
  101. Install lower screw securing lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.5 Nm
  102. Install upper screws securing lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm
  103. Align the clips then press downward to install upper shroud onto lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  104. Align the steering wheel to steering column then position it for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    The steering wheel and column are keyed
  105. Install bolt securing steering wheel to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
  106. Connect steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  107. Connect driver air bag connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism
  108. Secure driver air bag assembly to steering wheel and verify it is fully engaged
    Informational PurposesAn informational icon, calling your attention
    Note
    3x datums, 1x spring clip, Inspect to make sure lower horn bracket is properly secured to steering wheel before installing driver air bag
  109. Install main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips, 1x center clip
  110. Install the LH footwell duct into HVAC module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  111. Connect the driver knee air bag and install into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  112. Install fasteners securing driver knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 1x push clip, If vehicle equipped with T30 bolts, update to E10
  113. Install connectors to LH footwell cover and position for installation, securing front tabs to driver air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  114. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.5 Nm, 2x push clips
  115. Install RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x tether, Replace tether if removed from body side, Slide the lower portion in position, Install tether 3x retainer hooks to housing, Then align the upper 3x clips, Press clip from top to bottom, Make sure double check the middle clips are fully seated
  116. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar
  117. Install clip for RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  118. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  119. Install RH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  120. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  121. Install LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x tether, Replace tether if removed from body side, Slide the lower portion in position, Install tether 3x retainer hooks to housing, Then align the upper 3x clips, Press clip from top to bottom, Make sure double check the middle clips are fully seated
  122. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
  123. Install clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  124. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  125. Install LH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  126. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  127. Install center console into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
  128. Connect USB harness at right front of center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x USB connector
  129. Connect harness to rear of center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  130. Install RH front exterior hardware to center console
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm
  131. Install RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  132. Install RH front floor mat
  133. Install LH front exterior hardware to center console
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm
  134. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  135. Install LH front floor mat
  136. Connect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
  137. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  138. Unlock the vehicle gateway. See Gateway (Unlock).
  139. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Sensors and Valves > Run Heat Pump Commissioning, tap Run, and allow the routine to complete.
  140. Tap Thermal > Actions, then tap the START button next to Test Thermal Performance, click Run, and allow the routine to complete.
  141. Select the START button next to Test HVAC Performance, tap Run, and then allow the routine to complete.
  142. Exit Service Mode. See Service Mode.
  143. Move the RH front seat forward
  144. Install RH rear exterior hardware to center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm
  145. Move RH front seat to original position
  146. Move LH front seat forward
  147. Install LH rear exterior hardware to center console
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm
  148. Install console lower rear panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  149. Move LH front seat to original position
  150. Push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  151. Install washer tank into position
  152. Connect washer pump and level sensor connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  153. Install upper bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  154. Secure harness clip onto LH side of washer tank inlet
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  155. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  156. Remove the LH front wheel. See Wheel Assembly (Remove and Install).
  157. Partially release LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  158. Install lower bolt securing washer tank to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm
  159. Install LH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x bolt, 10mm, 5 Nm, Newer vehicles may be equipped with 2x push clips securing lower portion of liner to body
  160. Install the LH front wheel. See Wheel Assembly (Remove and Install).
  161. Install the wiper module. See Wiper Module (Remove and Replace).
  162. Install the wiper arms. See Wiper Arms (Remove and Replace).
  163. Install the fresh intake duct. See Duct - Fresh Intake (Remove and Replace).
  164. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  165. Raise all windows and close all doors.
  166. Remove the lift arms from below the vehicle.