Torque Specifications - High Voltage System

Table 1. Torque Specifications: Busbars - Charge Port to HV Battery (3-Phase) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nut that attaches the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse The nut has captured washers
Bolt that attaches the 2nd row seat cushion edge support bracket to the vehicle
10 Nm (7.4 lbs-ft)
  • 10 mm socket
  • 4 in extension
  • Ratchet/torque wrench
Reuse
Busbar access door bolt
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Busbar to ancillary bay HV header bolt
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Busbar studs at the back of the charge port
2 Nm (1.5 lbs-ft)
  • Torx T10 bit
  • 4 in extension
  • Ratchet/torque wrench
N/A
Table 2. Torque Specifications: Busbars - Charge Port to HV Battery (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Busbar to charge port nut
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • ¼ in std flex head ratchet
  • ¼ in torque wrench (installation only)
Reuse
Busbar access door bolt
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • ¼ in std flex head ratchet
  • ¼ in torque wrench (installation only)
Reuse
Busbar to ancillary bay HV header bolt
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • ¼ in std flex head ratchet
  • ¼ in torque wrench (installation only)
Reuse
Busbar studs at the back of the charge port
2 Nm (1.5 lbs-ft)
  • Torx T10 bit
  • Ratchet/torque wrench
  • 4 in extension
N/A Perform a torque check on the studs
Edge support bracket bolt
10 Nm (7.4 lbs-ft)
  • 10 mm socket
  • 4 in extension
  • Ratchet/torque wrench
Reuse
Table 3. Torque Specifications: Charge Port (China) (Busbar Type) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Bolts (x3) that attach the charge port to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Table 4. Torque Specifications: Charge Port (Busbar Type) (3-Phase) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nut that attaches the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Bolt that attaches the charge port to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Table 5. Torque Specifications: Latch Pin - AC - Charge Port (China) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Screws (x2) that attach the actuator to the charge port assembly
3.3 Nm (2.4 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • Mini Ratchet Bit Set - 1450424-00-A
  • Ratchet/torque wrench
Reuse