08/10/2024 17:34:03

Hose - Return - Powertrain (Heat Pump) (Remove and Replace)

Correction code 18303112 3.24 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Remove bolts securing LH rocker panel lower cover to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Release 4x covers to access bolts, The number of fasteners on newer vehicles may vary
  2. Remove clips securing the LH rocker panel lower cover to wheel liners
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  3. Remove LH rocker panel lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  4. Remove bolts securing RH rocker panel lower cover to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Release 4x covers to access bolts, The number of fasteners on newer vehicles may vary
  5. Remove push clips (x4) securing the RH rocker panel lower cover to wheel liners
  6. Remove RH rocker panel lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  7. Open all doors and lower all windows.
  8. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press "Open" button on touchscreen to release latch, Lift lid manually
  9. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Only store rear apron visible face upwards
  10. Remove cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Some configurations may come with 4x clips
  11. Move LH front seat backward
  12. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  13. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  14. Remove clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  15. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  16. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  17. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector that will have to be disconnected
  18. Remove LH front floor mat
  19. Remove LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Use trim tool starting at rear edge to release upper clips, then pull bottom to release remaining clips
  20. Remove clips securing LH front main carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Number of clips on new vehicles may vary
  21. Fold the LH front main cabin carpet aside for access
    Informational PurposesAn informational icon, calling your attention
    Note
    Dead pedal and foam block are part of carpet, Release seat harness from clip to allow the carpet to fold back more
  22. Remove LH front footwell HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  23. Move RH front seat backward
  24. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  25. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release upper clip then pull mid A-pillar upward to remove from vehicle
  26. Remove clip from RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  27. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  28. Release RH footwell assembly from IP
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  29. Remove RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  30. Remove RH front floor mat
  31. Remove RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, Use trim tool starting at rear edge to release upper clips, Pull bottom to release remaining clips
  32. Remove clips securing RH front main cabin carpet to footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, Number of clips may vary on older vehicles
  33. Fold RH front main cabin carpet aside for access
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Lift center piece and pull carpet back, Release seat harness from clips to allow carpet to fold back more
  34. Remove RH front footwell HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  35. Move RH front seat forward
  36. Move LH front seat forward
  37. Remove 2nd row floor mat from vehicle
  38. Remove 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 2x connectors, Slide locking tabs to left of vehicle while lifting up seat bench. Newer models have connectors on both sides of bench, Older models have 2x connectors on one side of bench
  39. Fold the 40 seat in down position
    Informational PurposesAn informational icon, calling your attention
    Note
    Protect the seat cushion
  40. Remove RH side bolster
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1 tab, Pull outward then slightly upward to remove
  41. Remove and discard bolster plastic bracket from RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, If necessary, depress the clips from behind, this bracket may come out with bolster. Discard after removal
  42. Fold the 40 seat into vertical position
  43. Remove the RH rear door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x guide tab, Pull upward at the lower corner of sill trim to release clip from lower B-pillar, then remove the remaining clips by pulling away from the body
  44. Fold the 60 seat in down position
    Informational PurposesAn informational icon, calling your attention
    Note
    Protect the seat cushion
  45. Remove LH side bolster
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1 tab, Pull outward then slightly upward to remove
  46. Remove and discard bolster plastic bracket from LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, If necessary, depress the clips from behind, this bracket may come out with bolster. Discard after removal
  47. Fold the 60 seat into vertical position
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove seat protection
  48. Remove the LH rear door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x guide tab, Pull upward at the lower corner of sill trim to release clip from lower B-pillar, then remove the remaining clips by pulling away from the body
  49. Remove clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  50. Remove LH rear HV battery interior bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up carpet for access
  51. Remove RH rear HV battery interior bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up carpet for access
  52. Place wheel chocks to keep vehicle from moving
  53. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  54. Enter EPB Service Mode through toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODESearch for routine in ToolboxEPB Enter Service ModeChassis ➜ Brakes ➜ EPB Service ModeChassis ➜ Brakes ➜ EPB Service ModeDrive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking BrakeChassis ➜ Brakes ➜ EPB Service Mode, select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  55. Enter EPB Service Mode through toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODESearch for routine in ToolboxEPB Enter Service ModeChassis ➜ Brakes ➜ EPB Service ModeChassis ➜ Brakes ➜ EPB Service ModeDrive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking BrakeChassis ➜ Brakes ➜ EPB Service Mode, select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  56. Enter EPB Service Mode through toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘Actions’ tab and search for 'EPB Enter Service Mode', Select PROC_EPB_X_SERVICE-MODESearch for routine in ToolboxEPB Enter Service ModeChassis ➜ Brakes ➜ EPB Service ModeChassis ➜ Brakes ➜ EPB Service ModeDrive Unit ➜ Rear Drive Unit Replacement ➜ Release / Re-Engage Emergency Parking BrakeChassis ➜ Brakes ➜ EPB Service Mode, select 'Both' and 'Start', click 'RUN', Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select ‘X’ at top right of window to close once complete
  57. Remove laptop from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close Toolbox 3.0, we will need to resume later
  58. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  59. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  60. Disconnect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  61. Remove all items from pockets and ensure not wearing metal items
  62. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
  63. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  64. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  65. Remove ancillary bay probe lid cover from ancillary bay cover
  66. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  67. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no damage is present, Seal can be re-used
  68. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
  69. Remove HV insulating gloves
  70. Remove HV cap from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  71. Remove edge support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm, 1x clip
  72. Remove fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  73. Remove bolts securing charge port busbar to HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  74. Lift charge port busbar connector to remove from HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    4x guide tabs, Slightly wiggle aluminum connector housing back and forth to ease removal
  75. Remove bolts securing LH inner ancillary bay rail to the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T40, 24 Nm
  76. Remove bolts securing RH inner ancillary bay rail to the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T40, 24 Nm
  77. Remove 12V cap from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  78. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  79. Remove nut securing DCDC ground busbar to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 13mm, 9 Nm, Discard nut after removal
  80. Remove bolt securing DCDC ground busbar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 12mm, 20 Nm
  81. Remove DCDC ground busbar
  82. Remove positive 12V output cover from PCS cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  83. Remove nut securing positive 12V output from PCS cable and move cable aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 13mm, 9 Nm, Discard nut after removal
  84. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure all windows are lowered and rear doors are latched to prevent accidental closure when vehicle is powered down
  85. Push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  86. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove body plugs and install M3 lift pad adapters to indicated locations
  87. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  88. Remove outer fasteners securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  89. Remove remaining nuts and remove front aero shield from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  90. Remove the clips securing the front LH and RH wheel liners to the front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  91. Remove bolts securing front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP10, 13 Nm
  92. Remove skid plate from HV battery
  93. Remove bolt securing FDU HV harness to the FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  94. Disconnect the FDU HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
  95. Remove the FDU HV harness connector from the FDU and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  96. Remove bolt securing FDU ground strap to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  97. Release FDU ground strap harness clip from FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  98. Disconnect both AC compressor HV harness connectors on HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, 2 stage locking connectors, Disengage the red locking tab by pulling it away from the connector, then depress the green tab to release
  99. Remove push clip securing LH front wheel liner to LH rocker panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  100. Remove push clip securing RH front wheel liner to RH rocker panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  101. Use bungee strap to pull back LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure to subframe
  102. Use bungee strap to pull back RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure to subframe
  103. Position coolant drain container underneath RH front of HV battery
  104. Disconnect PT return tube from FDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x plugs, Lower hose located on RH front of HV battery, Plug both hose ends
  105. Disconnect PT supply tube and plug both hose ends
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x plugs, Upper hose located on RH front of HV battery
  106. Position coolant drain container underneath LH front of HV battery
  107. Disconnect HV battery return tube from HV battery hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x plugs, Located on LH front of HV battery, Install cap and plug to both ends, Coolant loss greater than 1 L will require vacuum fill
  108. Position coolant drain container below HV battery front manifold hose
  109. Release HV battery front manifold hose from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  110. Disconnect HV battery front manifold hose and plug both hose ends
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Coolant loss greater than 1 L will require vacuum fill
  111. Remove coolant drain container from underneath vehicle
  112. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    13x bolts, 10mm, 5 Nm
  113. Release clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  114. Release LH side hose clip from rear battery skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  115. Release RH side hose clips from rear battery skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  116. Release clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  117. Remove lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Older VINs may be equipped with additional fastener count
  118. Remove upper nut securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles
  119. Remove upper bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  120. Remove HV battery rear skid plate enclosure
  121. Position coolant drain container underneath LH rear of HV battery
  122. Disconnect RDU inverter inlet tube from LH rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Plug HV battery and hose, Coolant loss greater than 1 L will require vacuum fill
  123. Position coolant drain container underneath RH rear of vehicle
  124. Disconnect RDU outlet hose from PT return tube and plug both hose ends
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Lower hose located at RH rear of HV battery, Use shop towel to clean any residue coolant if necessary, Coolant loss greater than 1 L will require vacuum fill
  125. Remove coolant drain container from underneath vehicle
  126. Remove nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, Number of fasteners may vary
  127. Disconnect RDU HV cable from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  128. Support front portion of rear subframe
  129. Remove smaller fasteners securing LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  130. Remove smaller fasteners for RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  131. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard at later step
  132. Hand tighten bolt securing RH side of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  133. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  134. Hand tighten bolt securing LH side of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  135. Remove support stand from under vehicle
  136. Place HV battery table into position and lower vehicle to support HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Line up table so center 4 bolts are accessible through opening in table, Adjust final battery table position using adjustable caster jacks on table
  137. Remove central bolts securing HV battery center ski cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm
  138. Remove bolts securing RH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  139. Remove bolts securing LH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  140. Remove LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  141. Remove RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  142. Raise vehicle free of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  143. Remove ancillary bay perimeter seal from HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Discard anytime HV battery is removed from vehicle
  144. Remove PT return tube from RH side of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Lower hose location, Remove plugs from both ends of hose and allow coolant to fully drain if discarding

Install

  1. Install PT return tube to RH side of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Lower hose location
  2. Install ancillary bay perimeter seal onto HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    This seal is a one time use item and should be replaced each time a HV battery pack is removed from vehicle or installed onto a new HV battery pack if not equipped
  3. Install HV battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods, To body at front of vehicle, 2x rods, To battery near ancillary bay
  4. Lower vehicle onto HV battery and align holes
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
  5. Set RH bolts securing HV battery to vehicle with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  6. Set LH bolts securing HV battery to vehicle with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  7. Remove HV battery front alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods
  8. Set bolts securing RH front support bracket to vehicle with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  9. Set bolts securing LH front support bracket to vehicle with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  10. Set central bolts securing HV battery center ski cover with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  11. Open LH rear door
  12. Remove HV battery alignment rod from LH rear HV battery interior bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  13. Set LH rear HV battery interior bolt with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up carpet for access, Ensure smooth thread engagement and bolts are not cross threaded into pack, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  14. Close LH rear door
  15. Open LH front door
  16. Set LH front footwell HV battery bolts with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Ensure smooth thread engagement and bolts are not cross threaded into pack, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  17. Close LH front door
  18. Close RH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  19. Open RH rear door
  20. Remove HV battery alignment rod from RH rear HV battery interior bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  21. Set RH rear HV battery interior bolt with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up carpet for access, Ensure smooth thread engagement and bolts are not cross threaded into pack, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  22. Close RH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  23. Open RH front door
  24. Set LH front footwell HV battery bolts with cordless impact
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Ensure smooth thread engagement and bolts are not cross threaded into pack, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  25. Close RH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  26. Lower vehicle onto pack completely
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  27. Torque RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  28. Torque LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  29. Torque bolts securing RH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  30. Torque bolts securing LH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  31. Torque central bolts securing HV battery center ski cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm
  32. Raise vehicle and lower onto locks, then remove battery table from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  33. Support front portion of rear subframe
  34. Remove bolt securing LH side of rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  35. Install bolt and shear plate to LH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  36. Install bolts securing LH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  37. Remove bolt securing RH side of rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  38. Install RH front bolt and shear plate to rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  39. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  40. Torque bolts securing shear plates to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  41. Torque bolt securing subframe and LH shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque
  42. Torque bolt securing subframe and RH shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque
  43. Remove support stand from under vehicle
  44. Connect RDU HV cable to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
  45. Install nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm, Number of fasteners may vary
  46. Position coolant drain container underneath RH rear of vehicle
  47. Remove hose plug from RDU outlet hose and connect to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x plug, Perform push-pull-push test to make sure hose is fully engaged, Use shop towel to clean any coolant residue if necessary. Loss of coolant greater than 1L requires coolant vacuum fill.
  48. Position coolant drain container underneath LH rear of HV battery
  49. Remove plugs and connect RDU inverter inlet hose to LH rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  50. Remove coolant drain container from underneath vehicle
  51. Position HV battery rear skid plate enclosure onto HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance if needed
  52. Install upper bolts securing HV battery rear skid plate enclosure hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm, Torque at later step
  53. Install upper nut securing HV battery rear skid plate enclosure hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm, Torque at later step
  54. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Earlier VINs may be equipped with additional bolts
  55. Torque bolts securing HV battery rear skid plate enclosure to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  56. Torque upper nut securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  57. Install clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  58. Install RH side hose clips to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  59. Install LH side hose clip to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  60. Install clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  61. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    13x bolts, 10mm, 5 Nm
  62. Position coolant drain container underneath LH front of HV battery
  63. Remove plugs then connect HV battery return tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill.
  64. Position coolant drain container below HV battery front manifold hose
  65. Remove plugs then connect HV battery front manifold hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill.
  66. Secure HV battery front manifold hose to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  67. Position coolant drain container underneath RH front of HV battery
  68. Remove plugs then connect PT supply tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill
  69. Remove plug and connect PT return tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x plug, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill.
  70. Release RH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  71. Release LH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  72. Install push clip securing LH front wheel liner to LH front rocker panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  73. Install clip securing RH front wheel liner to RH rocker panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  74. Connect both AC compressor HV harness connectors on HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, 2 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector
  75. Secure FDU ground strap harness clip to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  76. Install FDU ground strap and bolt to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  77. Install FDU HV harness connector to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
  78. Secure FDU HV harness connection to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and engage red locking tab, Do not damage connector or header
  79. Install bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  80. Install front skid plate onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Slide tabs onto front of HV battery
  81. Install the bolts securing the front skid plate to the HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, E10, 13 Nm
  82. Install the clips securing the front LH and RH wheel liners to the front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  83. Position front aero shield to vehicle and install nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  84. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  85. Lower vehicle fully and move rack arms away from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove M3 lift adapters from body and install body plugs
  86. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Chock wheels.
  87. Open all four doors
  88. Install positive 12V output from PCS cable and torque nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 13mm, 9 Nm, Install new nut, Mark nut after torque, Make sure rubber boot is not pinched between cable terminal
  89. Install positive 12V output cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  90. Install DCDC ground busbar
  91. Install bolt securing DCDC ground busbar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 12mm, 20 Nm
  92. Install nut securing DCDC ground busbar to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 13mm, 9 Nm, Install new nyloc nut
  93. Remove logic cap and connect HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  94. Install 12V cap to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  95. Install bolts securing RH inner ancillary bay rail to the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T40, 24 Nm
  96. Install bolts securing LH inner ancillary bay rail to the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T40, 24 Nm
  97. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  98. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after wiping away Penetrox, New busbar comes with penetrox applied to HV connector
  99. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  100. Position charge port busbar connector to HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    4x guide tabs, Recommend assistance, Shift rear end of busbar assembly upward to help ease installation, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
  101. Install bolts securing charge port busbar HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  102. Install edge support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm, 1x clip
  103. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
  104. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  105. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step
  106. Remove HV insulating gloves
  107. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  108. Install HV cap to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap
  109. Torque LH rear HV battery interior bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access if necessary
  110. Torque RH rear HV battery interior bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up RH rear main carpet for access if necessary
  111. Install clips and secure Velcro holding rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  112. Install the LH rear door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x guide tab, Align the guiding tab to slot, Then push downward to install the clips after aligning them, Make sure the seal sits overlapping the trim. Newer vehicles may not be equipped with metal bracket and a foam insert will be present the bottom of trim piece
  113. Install RH rear door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x guide tab, Align the guiding tab to slot, then push downward to install the clips after aligning them, Make sure the seal sits overlapping the trim
  114. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Both connectors are located on LH side of vehicle, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
  115. Install 2nd row floor mat into vehicle
  116. Remove coolant bottle cap
  117. Install refill tool cap onto coolant bottle assembly
  118. Setup vacuum refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  119. Install vacuum refill hose onto refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully engaged
  120. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  121. Position overflow hose into empty container
  122. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  123. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  124. Slowly open refill valve to allow coolant to be drawn into system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  125. Once gauge reads zero, close refill valve
  126. Disconnect shop air supply from coolant refill tool
  127. Remove coolant refill hose from coolant container
  128. Remove coolant overflow hose from coolant container
  129. Remove vacuum refill hose from refill cap on coolant bottle
  130. Remove coolant refill tool from vehicle
  131. Remove both coolant containers from inside underhood area
  132. Connect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
  133. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm
  134. Move LH front seat backward
  135. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove wheel chocks if necessary
  136. Torque LH front footwell HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  137. Fold the LH front main cabin carpet back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Move front edge down and slide back section up to ease positioning, Install seat harness into clip
  138. Install clips securing LH front main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, Number of clips on newer vehicles may vary
  139. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  140. Install LH front floor mat
  141. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clip, 3 guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, fully seat seal along trim
  142. Install clip for LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  143. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  144. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  145. Install connectors to LH footwell cover and position for installation, securing front tabs to driver air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles have an additional OBDII connector
  146. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.5 Nm, 2x push clips
  147. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  148. Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  149. Select ‘Actions/Autodiag’ tab and search for ‘Purge'
  150. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeDrive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air PurgeDrive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air PurgeDrive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air PurgeDrive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air PurgeThermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge StartThermal ➜ Coolant System ➜ Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  151. Perform Thermal System Performance Test through toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘Actions’ tab and search for 'Thermal System Performance Test', Select TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCESearch for routine in ToolboxThermal System Performance TestDrive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System TestDrive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System TestDrive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System TestDrive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System TestDrive Unit ➜ Front Drive Unit Replacement ➜ Thermal System TestDrive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System TestThermal ➜ Actions ➜ Test Thermal Performance, select 'Complete inflate' click 'RUN'. Select ‘X’ at top right of window to close once complete.
  152. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  153. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that fluid level is at Max line
  154. Install coolant bottle cap
  155. Install cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Some configurations may come with 4x clips
  156. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips
  157. Close hood
  158. Move RH front seat backward
  159. Torque RH front footwell HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  160. Unfold RH front main cabin carpet back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Move front edge down and slide back section up to ease positioning, Install seat harness into clips
  161. Install clips securing the RH front main cabin carpet to footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, Number of clips may vary on older vehicles
  162. Install RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    1 tab, 12x clips, Position side panel and align the front tab. Push the console panel from the front towards the rear
  163. Install RH front floor mat
  164. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2 guide tabs, Align 2 front tabs then align slot with harness bracket and then push rear clip to secure to lower B-pillar
  165. Install clip for RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  166. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align bottom tab then push on top clip to fully seat mid A-pillar, Make sure seal seat on top of trim
  167. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  168. Position RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  169. Install RH footwell assembly onto IP
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  170. Move RH front seat to original position
  171. Move LH front seat to original position
  172. Raise all windows
  173. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlatch rear doors before closing
  174. Install RH rocker panel lower cover into position
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  175. Install clips securing the RH rocker panel lower cover to wheel liners
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  176. Install bolts securing RH rocker panel lower cover to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Secure 4x covers, The number of fasteners on newer vehicles may vary
  177. Install LH rocker panel lower cover into position
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  178. Install clips securing the LH rocker panel lower cover to wheel liners
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  179. Install bolts securing LH rocker panel lower cover to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm, Secure 4x covers, The number of fasteners on newer vehicles may vary