Correction code 44011142 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open all four doors.
   Note

   If vehicle is being powered down, Latch rear doors to prevent accidental closure.

   

2. Lower all four windows.

   

3. Open liftgate from exterior switch.

   

4. Open charge port door.

   

5. Open hood.
   Note

   Press "Open" button on touchscreen to release latch, Lift lid manually.

   

   

6. Remove rear apron.
   Note

   12x clips, Only store rear apron visible face upwards

   

   

   

7. Power off vehicle from center display.
   Note

   Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.

   

8. Disconnect LV battery and First Responder Loop.
   Note

   2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.

   

   

   

   

9. Remove all items from pockets and ensure not wearing metal items.

   

10. Inspect HV insulating gloves.
    Note

    Make sure that the HV insulating gloves are not expired. Refer to TN-15-92-003 for glove regional expiration information.

    

11. Put on HV insulating gloves and leather over gloves.
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.

    

12. Verify there is no high voltage present at the charge port on the type 2 (AC charge inlet).
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.

    

    

    

13. Verify there is no high voltage present at the charge port on the Combo 2 (DC charge inlet).
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.

    

    

14. Remove HV insulating gloves.

    

15. Remove clips securing upper trunk garnish to body.
    Note

    2x push clips

    

16. Release upper trunk garnish from body.
    Note

    6x clips

    

17. Remove load floor.
    Note

    Use pull tab located at rear edge of panel.

    

18. Remove trunk sill trim assembly.
    Note

    4x clips, Pull corner upward release clip on the end the away from body for remaining clips.

    

19. Remove clips for LH trunk side trim.
    Note

    5x push clips, The number of clips on newer vehicles may vary.

    

    

    

20. Disconnect LH liftgate task light connector.
    Note

    1x connector

    

21. Release edge of trunk carpet and move LH trunk side trim aside.
    Note

    2x clips, Partially release rear trunk carpet, Move LH trunk side trimaside and tuckcarpet under trim, Take care not to cause excessive creasing.

    

    

    

22. Release logic connector from chargeport assembly.
    Note

    1x connector, Remove white locking tab before disconnecting.

    

23. Release AC 3 phase connector from chargeport assembly.
    Note

    1x connector, Release locking tab upward.

    

24. Remove charge port safety cap.
    Note

    2x tabs, Gently release tabs to avoid damage, Do not apply excess force.

    

25. Remove charge port busbar leads from charge port assembly.
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers

    

26. Release charge port manual release cable from body clip.

    

27. Disconnect actuator connector.
    Note

    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector

    

28. Remove charge port assembly.
    Note

    3x bolts, 10mm, 5.5 Nm

    

29. Pull and hold the manual release cable to release the actuator.

    

30. Remove actuator screws from charge port assembly.
    Note

    2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo

    

31. Remove actuator from charge port assembly.
    Note

    Turn over 30 degrees and take out the actuator

    

    

32. Remove DC charge port latch stick o-ring from charge port assembly.
    Note

    1x o-ring, Discard after removal

    

    

33. Remove DC charge port latch stick from actuator.
    Note

    Rotate to release

    

    

34. Lubricate DC latch stick and o-ring.
    Note

    1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring

    

    

    

35. Install DC latch stick to actuator.
    Note

    Rotate to install

    

36. Install DC latch stick o-ring to charge port assembly.
    Note

    Do not damage o-ring

    

37. Position actuator to charge port assembly.
    Note

    Gently push actuator, Make sure there is no gap between actuator and charge port

    

    

38. Install screws securing actuator to charge port assembly.
    Note

    2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo

    

39. Inspect HV insulating gloves.
    Note

    Make sure that the HV insulating gloves are not expired. Refer to TN-15-92-003 for glove regional expiration information.

    

40. Put on HV insulating gloves and leather over gloves.
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.

    

41. Install charge port assembly.
    Note

    3x bolts, 10mm, 5.5 Nm

    

42. Connect actuator connector.
    Note

    1x connector, Engage locking tab

    

43. Secure charge port manual release cable onto body clip.

    

44. Install charge port busbar leads to charge port assembly.
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary

    

45. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud.
    Note

    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.

    

46. Install charge port safety cap.
    Note

    2x tabs

    

47. Install AC 3 phase connector to charge port assembly.
    Note

    1x connector, Slide downward to engage

    

48. Install logic connector to charge port assembly.
    Note

    1x connector, 1x white locking tab

    

49. Remove HV insulating gloves.

    

50. Move LH trunk side trim back into position.
    Note

    2x clips, Move LH trunk side trim back to original position, Secure clip onto body

    

    

    

51. Connect LH liftgate task light connector.
    Note

    1x connector

    

52. Install clips for LH trunk side trim.
    Note

    5x push clips, The number of clips on newer vehicles may vary

    

    

    

53. Install trunk sill trim assembly.
    Note

    4x clips, Align the latch with center slot then 2 locator to their slot and then press to secure the clips, Adjust the seal to overlap the trim

    

    

    

54. Install load floor.

    

55. Install trunk garnish onto body.
    Note

    6x clips, Number of clips may vary on newer vehicles, Verify trunk seal is fully seated along garnish

    

56. Install clips securing trunk garnish to body.
    Note

    2x push clips

    

57. Connect First Responder Loop and LV battery.
    Note

    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

    

    

    

58. Install rear apron.
    Note

    12x clips

    

    

59. Close hood.

    

60. Raise all windows.

    

61. Close all four doors.
    Note

    Unlatch rear doors before closing

    

62. Close trunk.

    

    

63. Verify operation of charging system.
    Note

    Use customer's charging equipment if available, lightly push on the lower corner of CP door, once opening is confirmed then close the door, press the button on the charge handle, there can be brief time out once CP door is open confirm vehicle is charging by connecting charge handle to the vehicle, disconnect charge handle and confirm CP door closes, ensure all charging adapters are present

    

    

    

    

    

64. Close charge port door.
    Note

    Do not manually push to close the charging port door.