30/05/2024 07:07:53

Door - Rear - LH (Remove and Replace)

Correction code 10106502 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Open the rear LH door, pass a shop towel halfway through the striker, and then close the door so that it rests against the shop towel.
  2. Remove the rear LH door glass. See Glass - Door - LH - Rear (Remove and Replace).
  3. Remove the LH rear door outer belt seal. See Seal - Outer Belt - Rear Door - LH (Remove and Replace).
  4. Remove the LH rear window regulator. See Window Motor / Regulator Assembly - Rear - LH (Remove and Replace).
  5. Remove the LH rear door latch. See Latch - Door - Rear - LH (Remove and Replace).
  6. Remove the LH rear door exterior release handle. See Handle - Exterior Release - Door - Rear - LH (Remove and Replace).
  7. Remove the button plugs from the bottom of the door.
  8. Open the front LH door, and partially close the rear LH door.
  9. Release the clips (x4) of the rear LH door electrical harness seal at the B-pillar, and pull the wiring harness out of the B-pillar bulkhead.
  10. Pull the rear LH door wiring harness connector out of the B-pillar, and then tuck the harness into the cavity at the front of the rear LH door.
  11. Carefully open the rear LH door, and then close the front LH door.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not allow the leading edge of the rear LH door to crush the wiring harness or connector against the B-pillar.
  12. Disconnect the rear LH door electrical harness, and then rotate the connector exiting the B-pillar 90 degrees, so as to prevent the connector from falling back into the B-pillar.
  13. Release all door electrical harness clips.
  14. Push the electrical harness out through the door bulkhead, and remove the electrical harness from the door.
  15. Remove the bolt that attaches the door check to the B-pillar.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Unbolting the door check allows the door to swing freely beyond opening limits.
  16. Remove the nuts that attach the door check inside the door, and remove the door check from the door.
    24 Nm (17.7 lbs-ft)
  17. Loosen the upper bolt of each hinge that attaches the rear LH door to the hinge by approximately 5 mm.
  18. With assistance, remove the lower bolt of each hinge, and then unhook and lift the door away from the vehicle.

Install

Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
If using this procedure to install an unpainted part, make sure to apply seam sealer to all seams prior to installing and painting the part. Refer to the Collision Repair manual for more information.
  1. Install a new secondary door seal on the replacement door. See Seal - Secondary - Rear Door - LH (Remove and Replace).
  2. Make sure that the upper bolt for each door hinge is installed, and the bolt head extends approximately 10 mm from flush.
  3. With assistance, lower the rear LH door onto the door hinges, and engage the upper bolts into the hinges.
  4. Install the lower bolt of each hinge into the door and hand-tighten all bolts.
  5. Adjust the gap and flush of the door.
  6. Tighten the hinge bolts.
    24 Nm (17.7 lbs-ft)
  7. Install the door check into the door, and then install the nuts that attach the door check inside the door.
    24 Nm (17.7 lbs-ft)
  8. Install the bolt that attaches the door check to the B-pillar.
    24 Nm (17.7 lbs-ft)
  9. Push the electrical harness in through the door bulkhead, and install the electrical harness to the door.
  10. Fasten all door electrical harness clips.
  11. Connect the rear LH door wiring harness and press the harness against the inside of the rear LH door.
  12. Open the front LH door and close the rear LH door.
  13. Move the rear LH door electrical harness connector into the hole in the B-pillar, press the rear LH door wiring harness seal into the B-pillar, and fasten the clips (x4) that attach the seal to the B-pillar bulkhead.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that the rear LH door wiring harness seal fits tightly against the B-pillar bulkhead.
  14. Open the rear LH door, and then close the front LH door.
  15. Install the button plugs to the bottom of the door.
  16. Install the LH rear door exterior release handle. See Handle - Exterior Release - Door - Rear - LH (Remove and Replace).
  17. Install the LH rear door latch. See Latch - Door - Rear - LH (Remove and Replace).
  18. Install the LH rear window regulator. See Window Motor / Regulator Assembly - Rear - LH (Remove and Replace).
  19. Install the LH rear door outer belt seal. See Seal - Outer Belt - Rear Door - LH (Remove and Replace).
  20. Install the rear LH door glass. See Glass - Door - LH - Rear (Remove and Replace).
  21. Remove the shop towel from the striker.
  22. Adjust the gap and flush at the latch and striker.
  23. Recalibrate the LH rear window. See Window Regulator (Recalibrate).