06/10/2021 15:02:09

Safety Cap - Busbar - Charge Port to HV Battery (Remove and Replace)

Correction code 440151020.36NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Open the trunk.
  2. Open the hood.
  3. Open the charge port door.
  4. Open all four doors.
  5. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  6. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
  7. Remove the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  8. Remove the trunk garnish. See Garnish - Trunk (Remove and Replace).
  9. Remove the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  10. Remove the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  11. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  12. Single-phase charge ports:
    1. Remove the white locking tab from the black 12-pin low voltage charge port connector, and then simultaneously release the connector and safety cap to disconnect the connector from the charge port.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      CAUTION
      Gently lift the black connector tab in order to remove the white locking tab from the 12-pin low voltage connector.
    2. Remove the charge port busbar safety cap from the charge port assembly.
  13. 3-phase charge ports: Use a pick to gently release the tabs (x2) that attach the safety cap to the busbar brackets, and then remove the safety cap.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not pry with excessive force, as doing so could damage the safety cap.

Install

  1. 3-phase charge ports: Install the safety cap on the busbar brackets, making sure to engage the two locking tabs.
  2. Single-phase charge ports:
    1. Install the charge port busbar safety cap on the charge port assembly.
      Informational PurposesAn informational icon, calling your attention
      Note
      The charge port busbar safety cap will not be secure until the next step is performed.
    2. Connect the low voltage harness on the charge port, and then install the locking tab.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      CAUTION
      Carefully insert the white locking tab in the 12-pin low voltage connector until it locks with the black connector tab.
  3. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  4. Install the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  5. Install the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  6. Install the trunk garnish. See Garnish - Trunk (Remove and Replace).
  7. Install the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  8. Reconnect 12V power. See 12V/LV Power (Disconnect and Connect).