18/06/2024 00:08:54

Flood Ports - 2nd Generation (Remove and Replace)

Correction code 16102702 0.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-06-16: Replaced steps for Toolbox 3 Tools tab.
  • 2024-06-17 Deleted ancillary bay air leak test.

Remove

  1. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3 (Connect and Disconnect).
  2. In Toolbox 3, click Dashboards > Service Tools > Vitals > Read Vitals.
  3. Under Active Alerts, search for a BMS_a123, BMS_a151, or a BMS_a035 alert.
  4. If:
    • Any of the alerts are present - Investigate and correct the low isolation condition before continuing with this procedure.
    • None of the alerts are present - Continue to the next step.
  5. Disconnect the laptop from the vehicle. See Toolbox 3 (Connect and Disconnect).
  6. Perform the vehicle electrical isolation procedure. See Vehicle HV Disablement Procedure.
  7. Remove the rear HV battery skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).
  8. Release the clips that attach the HV battery coolant hoses to the LH shear plate.
  9. Release the clips that attach the HV battery coolant hoses to the RH shear plate.
  10. Remove the LH 2nd generation flood port from the LH underside of the HV battery ancillary bay.
    Informational PurposesAn informational icon, calling your attention
    Note
    Twist the flood port while pulling down.
  11. Repeat step 10 to remove the RH 2nd generation flood port from the RH underside of the HV battery ancillary bay.

Install

  1. Use an IPA wipe to clean the area around the openings where the flood ports were removed.
  2. Install a 2nd generation flood port into the opening at the LH underside of the HV battery ancillary bay.
    Informational PurposesAn informational icon, calling your attention
    Note
    Press up firmly to fully seat the flood port and fasten the clips (x8) internally.
  3. Repeat step 2 to install a 2nd generation flood port into the RH underside of the HV battery ancillary bay.
  4. Fasten the clips that attach the HV battery coolant hoses to the RH shear plate.
  5. Fasten the clips that attach the HV battery coolant hoses to the LH shear plate.
  6. Check that the HV connections at the rear of the HV battery are tight and secure.
  7. Install the rear HV battery skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).
  8. Add the ancillary bay air leak test as a separate activity if necessary. See Ancillary Bay Air Leak Test.