Correction code 17102002 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Raise and support vehicle
   Note

   Ensure vehicle is not charging before lifting it off the ground
2. Lower LH front window
3. Open all four doors
   Note

   If vehicle is being powered down, Latch rear doors to prevent accidental closure
4. Move LH front seat forward

   

5. Move RH front seat forward

   

6. Remove 2nd row seat cushion and disconnect harness
   Note

   2x tabs, 2x connectors, Press tab toward LH side of vehicle on each side to release front edge of seat cushion

   

   

   

   

7. Open hood
8. Power off vehicle from center display
   Note

   Via Controls > Safety & Security > Vehicle Power > Power Off, Confirm power off at warning dialogue box

   

   

9. Remove rear apron
   Note

   12x clips, only store the rear apron visible face upwards

   

   

   

10. Disconnect 12V negative terminal
    Note

    1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V

    

11. Remove 12V cap from ancillary bay
    Note

    1x cap

    

12. Disconnect HVC logic connector and install logic cap
    Note

    1x connector, 1x cap, Release locking tab then push the handle downward to release connector

    

    

13. Remove all items from pockets and ensure not wearing metal items
14. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf

    

15. Put on HV insulating gloves and leather over gloves
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

16. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Note

    2x bolts, E10 5-Lobe, 6 Nm, Discard after removal

    

17. Remove ancillary bay probe lid cover from the ancillary bay cover

    

18. Verify no high voltage
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

19. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Note

    Confirm no visual damage present,Good to reuse seal

    

20. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Note

    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners

    

21. Raise vehicle fully and lower lift onto locks
    Note

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
22. Remove mid aero shield
    Note

    13x bolts, 10mm, 5 Nm

    

23. Remove bolts securing the rear diffuser to body
    Note

    6x bolts, 10mm, 4 Nm, 2x fastener covers

    

24. Remove outer bolts securing rear diffuser to rear fascia assembly
    Note

    4x bolts, 10mm, 3 Nm

    

25. Remove lower clips securing LH rear wheel liner
    Note

    3x push clips

    

    

26. Remove lower clips securing the RH rear wheel liner
    Note

    3x push clips

    

    

27. Remove bolts securing rear lower fascia to rear fascia diffuser
    Note

    2x bolts, 10mm, 3 Nm

    

28. Release tabs securing rear diffuser to rear fascia and remove from vehicle
    Note

    10x tabs, Start from one side and work your way across while releasing tabs

    

    

29. Remove LH rear wheel speed sensor harness connector clip from subframe
    Note

    1x clip

    

30. Disconnect LH rear wheel speed harness
    Note

    1x connector, Release locking tab, Use mechanical hands to hold the connector end on subframe harness side

    

31. Remove RH rear wheel speed sensor harness connector clip from subframe
    Note

    1x clip

    

32. Disconnect RH rear wheel speed sensor connector
    Note

    1x connector

    

33. Disconnect harness from ride height level sensor
    Note

    1x connector, Press the locking tab on the right side of the connector and pull down to release

    

    

34. Remove the harness clip to the ride height level sensor
    Note

    1x clip

    

    

35. Disconnect RH side 12V subframe harness connector
    Note

    1x connector, Release locking tab

    

36. Remove RH side 12V subframe harness clip from body
    Note

    1x barrel clip

    

37. Disconnect LH side 12V subframe harness connector
    Note

    1x connector

    

38. Remove LH side 12V subframe harness clip from body
    Note

    1x barrel clip

    

39. Release clips securing subframe harness to bottom rear of subframe
    Note

    2x clips

    

40. Disconnect oil pump connector
    Note

    1x connector

    

41. Disconnect resolver connector from drive unit
    Note

    1x connector, 2x clips, Release locking tab

    

    

42. Disconnect RDU 12V connector
    Note

    1x connector, Release locking tab then push the handle downward to release connector

    

43. Remove RDU 12V harness clip
    Note

    1x clip

    

44. Loosen the clip that secures the inverter and coolant hose to the RDU
    Note

    3x clips

    

45. Release clips securing subframe harness to top of rear subframe
    Note

    4x clips

    

    

    

46. Release clips securing subframe harness to left and right of subframe
    Note

    2x clips, There is enough space to use the clip prytool to release the clips

    

    

    

47. Remove the harness from the subframe
    Note

    Take out the harness from the gap between the RDU and the subframe, and take out the harness from left to right

    

    

48. Install the harness to the subframe
    Note

    Pass the new harness through the gap between the subframe and RDU from right to left, and fix the harness on the subframe, taking care not to damage the harness

    

    

49. Install rear subframe harness into position and secure clips along left and right of subframe
    Note

    2x clips

    

    

    

50. Install clips securing subframe harness to top of rear subframe
    Note

    4x clips

    

    

    

51. Secure the coolant hose to the RDU
    Note

    3x clips

    

52. Connect LH rear wheel speed sensor
    Note

    1x connector

    

53. Install harness connector clip to subframe
    Note

    1x clip

    

54. Connect RH rear wheel speed sensor connector
    Note

    1x connector

    

55. Install harness connector clip to subframe
    Note

    1x clip

    

56. Plug in the connector to the ride height level sensor
    Note

    1x connector, 1x locking tab

    

57. Install the harness clip to the ride height level sensor
    Note

    1x harness clip

    

    

58. Install RDU 12V harness clip
    Note

    1x clip

    

59. Install RDU 12V connector
    Note

    1x connector, Engage locking handle

    

60. Connect resolver connector to drive unit
    Note

    1x connector, 2x clips, Engage locking tab

    

    

61. Connect the oil pump connector
    Note

    1x connector, Engage locking tab

    

62. Install clips securing subframe harness to bottom rear of subframe
    Note

    2x clips

    

63. Install LH side 12V subframe harness clip to body
    Note

    1x barrel clip

    

64. Connect LH side 12V subframe harness connector
    Note

    1x connector

    

65. Install RH side 12V subframe harness clip to body
    Note

    1x barrel clip

    

66. Connect RH side 12V subframe harness connector
    Note

    1x connector

    

67. Install rear diffuser to vehicle then engage tabs securing it to fascia
    Note

    10x tabs

    

    

68. Install the bolts securing the rear diffuser to inner rear fascia
    Note

    2x bolts, 10mm, 3 Nm

    

69. Install outer bolts securing rear diffuser to rear fascia assembly
    Note

    4x bolts, 10mm, 3 Nm

    

70. Apply Loctite 222 onto rear diffuser bolts and install bolts securing rear diffuser to body
    Note

    6x bolts, 10mm, 4 Nm, 2x fastener covers, Number of bolts may vary on newer vehicles

    

    

71. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Note

    13x bolts, 10mm, 5 Nm

    

72. Lower vehicle until tires are touching the ground
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
73. Remove logic cap and connect the HVC logic connector
    Note

    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated

    

    

74. Install 12V cap to ancillary bay
    Note

    1x cap

    

75. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Note

    2x connectors, 2x clips, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips

    

    

    

    

76. Connect 12V negative terminal
    Note

    1x nut, 10mm, 6 Nm

    

77. Install cabin intake upper duct assembly
    Note

    3x clips, Older vehicles may be equipped with 4x clips

    

78. Install rear apron
    Note

    12x clips, If present untuck cut loop label and make sure it is still visible after apron is installed, Later builds may not have label

    

    

79. Close hood
80. Move RH front seat to original position
81. Move LH front seat to original position
82. Raise LH front window
83. Close all four doors
    Note

    Unlatch rear doors before closing
84. Remove lift arms from below vehicle