Correction code 31031812 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Raise and support vehicle

   

   

   

2. Open LH front door

   

3. Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
4. Unlock vehicle gateway
   Note

   After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while holding down break pedal simultaneously hold the turn signal stalk fully up for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400s" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

   

   

   

   

5. Run ODIN routine PROC_EPB_X_SERVICE-MODE-STARTvia Toolbox: (link)
6. Remove LH rear wheel center cap
   Note

   1x cap

   

7. Loosen LH rear wheel
   Note

   5x nuts, 21mm, 175 Nm

   

8. Raise vehicle partially and lower lift onto locks
   Note

   Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
9. Remove LH rear wheel
   Note

   5x nuts, 21mm, 175 Nm

   

10. Inspect LH Rear Upper Knuckle Ball Joint
    Note

    Inspect for any markings on the Knuckle Ball Joint, if any markings are present No replacement should be performed, Knuckle Ball Joint is a 1 time replaceable part

    

    

11. Remove LH rear brake caliper from knuckle and hang onto body
    Note

    2x bolts, E18, 83 Nm, Discard after removal, Hand tighten lug nut to secure rotor on early production vehicles

    

    

12. Release LH rear upper aft link from knuckle
    Note

    1x bolt, 1x nut, 21mm, 134 Nm

    

13. Install knuckle ball joint replacement tool on LH Rear Upper Knuckle Ball Joint for removal
    Note

    Utilize the combination of cups for removal, A - Bushings Receiver, B - Bushings Pusher, C - Remove Washer M3, Ensure cups sit flush to ball joint and knuckle surface, A to C has a key, Install A with recess to corner of the knuckle, Ball joint will only press out towards rear of vehicle, Apply lubricant to threaded rod if dry

    

    

    

    

14. Press out LH Rear Upper Knuckle Ball Joint
    Note

    Ball joint should press out with minimal resistance, If met with high resistance inspect for misalignment of tool cups, Utilize windows in receiving cup to monitor progress, Knuckle shown out of vehicle for clarity

    

    

    

15. Remove Rear Upper Knuckle Ball Joint from knuckle ball joint replacement tool

    

    

16. Put on protection gloves
17. Clean LH Rear knuckle
    Note

    Clean surface area where Rear Upper Knuckle Ball Joint is installed into the knuckle from any debris and oxidation, allow 1 minute dry time

    

18. Degrease LH Rear Upper Knuckle Ball Joint
    Note

    Clean contact area of Rear Upper Knuckle Ball Joint and allow 1 minute dry time

    

19. Apply Loctite on LH Rear Upper Knuckle Ball Joint
    Note

    Use one of the following region specific Loctite - EMEA: Loctite 638, NA: Loctite 680

    Note

    Take care not to apply loctite on the rubber seals

    

20. Position new LH Rear Upper Knuckle Ball Joint to knuckle
    Note

    Ensure ball joint is sitting concentric to the bore, installation is performed from the rear side of the knuckle and ball joint has only 1 orientation of the installation, discard Nitrile Gloves

    

    

    

21. Install knuckle ball joint replacement tool on LH Rear Upper Knuckle Ball Joint for Install
    Note

    Utilize the combination of cups for Install, A - Bushings Receiver, B - Bushings Pusher, D - Install Washer M3 Ensure cups sit flush to ball joint and knuckle surface, A to D has a key, Install A with the recess aligned with the top line of the knuckle

    

    

    

22. Press LH Rear Upper Knuckle Ball Joint in
    Note

    Ball joint could be pressed in with some resistance, If met with extreme high resistance inspect for misalignment of tool cups, Utilize notch in installation cup to monitor progress, When nearing end of bore the installation cup may need to be re-aligned to meet machined surface, Verify full installation

    

    

    

    

23. Remove knuckle ball joint replacement tool from LH Rear Upper Knuckle Ball Joint

    

    

24. Clean any excessive Loctite from LH Rear Upper Knuckle
    Note

    Allow 1 minute dry time

    

    

25. Mark LH Rear Upper Knuckle Ball Joint with paint pen
    Note

    Machined surface should be near flush with ball joint, Mark with paint pen

    

26. Overlap curing time of Loctite on LH Rear Upper Knuckle Ball Joint
    Note

    Allow 30 minutes curing time for Loctite
27. Position LH rear upper aft link to knuckle
    Note

    1x bolt, 1x nut, 21mm, 134 Nm, Torque at later step

    

28. Torque bolt securing LH rear upper aft link to knuckle
    Note

    1x bolt, 21mm, 134 Nm, Mark with paint pen

    

29. Install LH rear brake caliper onto LH rear knuckle
    Note

    2x bolt, E18, 83 Nm, Install new bolts, Remove the S-hook from vehicle

    

30. Install LH rear wheel
    Note

    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

    

31. Lower vehicle until tires are touching ground
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
32. Torque LH rear wheel
    Note

    5x nuts, 21mm, 175 Nm

    

33. Install LH rear wheel center cap
    Note

    1x cap, Verify emblem is aligned with valve stem

    

34. Apply parking brake by pressing the PARK button
    Note

    Ensure the parking brake is fully seated

    

35. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
36. Close LH front door
37. Remove vehicle from lift
    Note

    Lower rack arms fully and remove from under vehicle
38. Perform test drive
    Note

    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishingRecommended Add correction code 00040100 as needed