2023-08-01
Carrier - Front End (Heat Pump) (Remove and Replace)
Correction code
10101012
0.96
NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
NOTE: See Ergonomic Precautions for safe and healthy working practices.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components.
Remove
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Open LH front door
-
Open hood
NotePress "Open" button on touchscreen to release latch, Lift lid manually
-
Remove rear apron
Note12x clips, Only store rear apron visible face upwards
-
Remove cabin intake upper duct
assembly
Note3x clips, Some configurations may come with 4x clips
-
Remove closeout panel from frunk
assembly
Note4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect switch
-
Remove bolts securing frunk
assembly
Note7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
-
Remove frunk assembly from
vehicle
Note12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
-
Remove fasteners holding upper portion
of front fascia to vehicle
Note6x bolts, 10mm, 4 Nm
-
Remove push clips securing LH front
wheel arch liner to fascia and move to the side for access
Note5x push clips, Turn the steering wheel to the RH for additional clearance between front wheel arch liner
-
Loosen forward bolts securing LH
corner of front fascia to fender
Note2x bolts, 10mm, 4 Nm
-
Remove bolt securing LH corner of
fascia to fender
Note1x bolt, 10mm, 3 Nm
-
Remove push clips securing RH front
wheel arch liner to fascia and move to the side for access
Note5x push clips, Turn the steering wheel to the LH for additional clearance between wheel arch liner
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Loosen forward bolts securing RH front
corner of front fascia to fender
Note2x bolts, 10mm, 4 Nm
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Remove bolt securing RH front corner
of front fascia to fender
Note1x bolt, 10mm, 3 Nm
-
Disconnect 12V harness for front
fascia
Note1x locking connector, Release the locking tab by sliding it away from the connector, Then depress the grey lock to release the connector
-
Remove bolts securing valance to front
aero shield
Note4x bolts, 10mm, 5 Nm
-
Release both front corners then
release front of front fascia by pulling upward and away from vehicle and place onto
padded surface
Note8x clips, Recommend assistance, Use caution not to damage headlamp or fender during removal
-
Disconnect active grille shutter
actuator connector
Note1x locking electrical connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Remove ambient temperature sensor
cover from active grille shutter
-
Disconnect ambient temperature sensor
connector
Note1x connector
-
Disconnect hood latch open
switch
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Disconnect hood latch actuator
Note1x connector
-
Remove hood latch actuator from front
end carrier
Note2x bolts, 10mm, 5 Nm
-
Remove hood latch from front end
carrier
Note2x bolts,10mm, 8 Nm, Mark latch location for alignment when installing
-
Remove LH center fascia reinforcement
from front end carrier
Note1x tab, 2x datums, Release locking tab under fascia reinforcement, then pull straight up to release fascia reinforcement
-
Remove RH center fascia reinforcement
from front end carrier
Note1x tab, 2x datums, Release locking tab under fascia reinforcement, then pull straight up to release fascia reinforcement
-
Disconnect front acceleration
sensors
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Disconnect LH, RH, and center front acceleration sensor
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Remove bolts securing front bumper
beam with energy absorber to LH crush can
Note2x bolts, 15mm, 75 Nm
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Remove bolts securing front bumper
beam with energy absorber to RH crush can
Note2x bolts, 15mm, 75 Nm
-
Remove front bumper beam with energy
absorber
NoteUse a pry bar as needed to remove front bumper beam, Be cautious when prying not to damage body, Slightly tap with dead blow hammer to assist with removal as needed
-
Disconnect LH FEM harness
connector
Note1x locking connector, Disengage locking tab
-
Disconnect RH FEM harness
connector
Note1x locking connector, Disengage locking tab
-
Remove radar assembly harness clip
from FEM radar bracket
Note1x clip
-
Disconnect radar assembly
connector
Note1x connector
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Remove the FEM radar bracket from
front end carrier
Note4x bolts, 10mm, 8 Nm
-
Install bungee cords and support
cooling fan module assembly
Note2x bungee cord
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Remove RH bolt securing cooling fan
module assembly to front end carrier
Note1x bolt, 8mm, 10 Nm, Recommend assistance to support the cooling fan module assembly
-
Remove LH bolt securing cooling fan
module assembly to front end carrier
Note1x bolt, 8mm, 10 Nm, Recommend assistance to support the cooling fan module assembly
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Remove lower bolts securing front end
carrier to vehicle
Note4x bolts, 13mm, 16 Nm
-
Remove ankle catcher from front end
carrier
Note2x datums, Slightly pull carrier outward to clear datum from ankle catcher
-
Remove upper bolts securing front end
carrier to vehicle and remove front end carrier
Note2x bolts, 13mm, 16 Nm
-
Remove FEM harness from front end
carrier
Note5x clips
Install
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Install FEM harness to front end
carrier
Note5x clips
-
Position front end carrier to vehicle
and install upper bolts securing front end carrier hand tight
Note2x bolts, 13mm, 16 Nm, Torque at later step
-
Position the ankle catcher onto the
front end carrier
Note2x datums, Slightly pull carrier outward to secure ankle catcher onto datums
-
Install lower bolts securing front end
carrier to vehicle
Note4x bolts, 13mm, 16 Nm
-
Torque upper bolts securing front end
carrier to vehicle
Note2x bolts, 13mm, 16 Nm
-
Install bolts securing cooling fan
module to front end carrier
Note2x bolts, 8mm, 10 Nm
-
Remove bungee cords supporting cooling
fan module assembly
Note2x bungee cords
-
Install the FEM radar bracket to front
end carrier
Note4x bolts, 10mm, 8 Nm
-
Connect radar assembly connector
Note1x connector
-
Install radar assembly harness clip to
FEM radar bracket
Note1x clip
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Connect RH FEM harness connector
Note1x connector, Engage locking tab
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Connect LH FEM harness connector
Note1x connector, Engage locking tab
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Position front bumper beam with energy
absorber
NoteUse a dead blow hammer as needed to install front bumper beam into front crush cans
-
Install bolts securing front bumper
beam with energy absorber to LH crush can
Note2x bolts, 15mm, 75 Nm
-
Install bolts securing front bumper
beam with energy absorber to RH crush can
Note2x bolts, 15mm, 75 Nm
-
Connect front acceleration
sensors
Note3x connectors, Engage locking tab, Connect LH, RH, and center front acceleration sensors
-
Install RH center fascia reinforcement
to front end carrier
Note1x tab, 2x datums, Engage locking tab, Push straight down for installation
-
Install LH center fascia reinforcement
to front end carrier
Note1x tab, 2x datums, Engage locking tab, Push straight down for installation
-
Install hood latch to front end
carrier
Note2x bolts,10mm, 8 Nm, Hand tighten bolts and make fine adjustments, Align hood latch with marked locations
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Install hood latch actuator onto front
end carrier
Note2x bolts, 10mm, 5 Nm
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Connect hood latch actuator
Note1x connector
-
Connect the hood latch open switch
connector
Note1x connector, Engage locking tab
-
Connect ambient temperature sensor
connector
Note1x connector
-
Install ambient temperature sensor
cover into active grille shutter
-
Install connector to active grille
shutter actuator
Note1x connector , Engage locking tab
-
Install front fascia onto vehicle and
secure front clips and both front corners
Note8x clips, Recommend assistance, Use caution not to damage headlamp or fender during installation
-
Secure 12V harness for front
fascia
Note1x connector, Engage the locking tab
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Install rear bolt and tighten all
three bolts securing RH front corner of front fascia to fender
Note1x bolt, 10mm, 3 Nm, 2x bolts, 10mm, 4 Nm, Most forward bolts, Align fascia to fender before tightening
-
Install push clips securing RH front
wheel liner to fascia
Note5x push clips
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Install rear bolt and tighten all
three bolts securing LH front corner of front fascia to fender
Note1x bolts, 10mm, 3 Nm, 2x bolts, 10mm, 4 Nm, Most forward bolts, Align fascia to fender before tightening
-
Install push clips securing LH front
wheel liner to fascia
Note5x push clips
-
Apply Loctite 222 onto front aero
shield forward bolts and install fasteners to front aero shield
Note4x bolts, 10mm, 5 Nm
-
Install fasteners holding upper
portion of front fascia to vehicle
Note6x bolts, 10mm, 4 Nm
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Install frunk assembly to
vehicle
Note12x clips. Make sure frunk assembly is fully seated onto clips. Number of clips may vary on older vehicles. Ensure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam.
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Install bolts securing frunk
assembly
Note7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
-
Close the hood to check the hood
alignment with fascia/fender
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Open hood and make adjustments if
necessary
Note2x bolts,10mm, 8 Nm, If adjustments are not necessary, Torque bolts
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Install frunk close out panel
Note4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
-
Install cabin intake upper duct
assembly
Note3x clips, Some configurations may come with 4x clips
-
Install rear apron
Note12x clips
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Close hood
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Close LH front door