15/08/2023 11:21:49
Stud - Bump Stop - Lamp Can - Pair (Repair)
Correction code 10102318 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
CAUTION
For Europe only: Only
technicians who have been trained in working with diisocyanates and have completed
all required certification courses are permitted to perform procedures using
urethane and other products containing diisocyanates. Proper personal protective
equipment (PPE) must be worn when working with products containing diisocyanates.
- 1460222-00-B - BUMP STOP SOCKET
- 1014689-00-A - MOLYKOTE M-77 PASTE
- 1820212-00-A - BOLT, PANHEAD, M6X16
Repair
- Remove the LH and RH tail light. See Taillight - LH (Remove and Install).
-
Remove the damaged LH and RH liftgate
stop stud from the LH lamp can panel.
-
Measure the diameter of the hole on
the LH and RH lamp can panel that was created after removal of the liftgate stop
stud.
NoteThe diameter of the hole must not exceed 10.5 mm (0.43 in). If the hole is larger, then the panel should be replaced.
-
Apply a shop towel behind the LH and
RH trunk side trim carpet.
NotePosition the shop towel under the LH and RH lamp can panel to catch metal shavings that are created in the next steps.
-
Drill out the LH and RH lamp can
panel.
NoteDepending on how much rust is present, drill out the hole on each lamp can panel with a 6.5-10.5 mm (1/4 - 13/32 in) drill. Try to remove as much rust as possible but do not exceed 10.5 mm (13/32 in).
-
Apply masking tape around the hole on
the LH and RH lamp can panel.
-
Sand out any remaining rust on the LH
and RH lamp can panel.
NoteClean with an IPA wipe afterwards and allow 1 minute to dry.
-
Apply self-etching primer onto the LH
and RH lamp can panel.
NoteRecommend to use a brush to apply primer to prevent paint overspray on the body panel when primer spray is used.
- Allow the primer to dry for 5 minutes, and then apply a second coat of primer onto the LH and RH lamp can panel.
- Allow the second coat of primer to dry for 5 minutes, and then apply a third coat of primer to the LH and RH lamp can panel.
-
Remove the masking tape from around
the hole on the LH and RH lamp can panel.
-
Install the LH and RH rear bodyside
tail light to the vehicle. See Taillight - LH (Remove and Install).
NoteInstall new gaskets to each taillight mounting bolt (x2) and the taillight electrical connector housing (x1).
-
Apply approved structural adhesive on
the slotted pan head screws (x2)
-
From the inside of the lamp can panel,
install the slotted pan head screw onto the LH and RH lamp can panel.
-
Install the LH and RH trunk bump stop
(torque 1.5 Nm).
NoteApply a light coat of Molykote M-77 on the studs.
- Remove the shop towel from behind the LH and RH trunk side trim carpet.
-
Install the LH and RH trunk side trim
carpet.
-
Install the trunk garnish onto the
body.