2024-04-16

Bumper Beam - Front (Remove and Replace)

Correction code 1001030012 FRT 0.66 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications: Bumper Beam - Front (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x4) that attach the front bumper beam to the LH and RH crush cans.
75 Nm (55.3 lbs-ft)
  • 15 mm socket
 Reuse
Bolts (x2) that attach the center impact accelerometer sensor bracket to the front bumper beam.
10 Nm (7.4 lbs-ft)
  • 10 mm socket
 Reuse

Remove

  1. Remove the front fascia assembly. See Fascia - Front (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    It is not necessary to remove the front fascia harness, valance and grille from the front fascia assembly.
  2. Remove the front bumper beam foam. See Foam - Bumper Beam - Front (Remove and Replace).
  3. Disconnect the center impact accelerometer sensor.
  4. Remove the bolts (x2) that attach the center impact accelerometer sensor bracket to the front bumper beam.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  5. Remove the bolts (x4) that attach the front bumper beam to the LH and RH crush cans.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 15 mm socket
    • 15 mm Combination Wrench
  6. Use a pry bar to release the front bumper beam from the LH and RH crush cans.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not damage the body when prying the front bumper.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Slightly tap the front bumper beam with a dead blow hammer to assist with removal of the front bumper.
  7. Remove the front bumper beam from the vehicle.

Install

  1. Position the front bumper beam foam onto the front bumper beam.
  2. Use a dead blow hammer to install the front bumper beam to the LH and RH crush cans.
  3. Install the bolts (x4) that attach the front bumper beam to the LH and RH crush cans.
    75 Nm (55.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket
  4. Install the bolts (x2) that attach the center impact accelerometer sensor bracket to the front bumper beam.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  5. Connect the center impact accelerometer sensor.
  6. Install the front bumper beam foam. See Foam - Bumper Beam - Front (Remove and Replace).
  7. Install the front fascia assembly. See Fascia - Front (Remove and Replace).