Insulator - FastCharge - Lower (Remove and Replace)
Correction code 1630010232 FRT 1.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts (x3) that attach the fast charge contactor to the lower fast charge insulator |
|
|
Reuse |
Remove
- Remove the HV battery fast charge negative DC link busbar. See Busbar - Fast Charge Contactor to DC Bus - Negative (Remove and Replace).
- Remove the HV battery fast charge negative inlet busbar. See Busbar - Fast Charge - Input - Negative (Remove and Replace).
- Remove the HV battery fast charge positive DC link busbar. See Busbar - Fast Charge Contactor to DC Bus - Positive (Remove and Replace).
- Remove the HV battery fast charge positive inlet busbar. See Busbar - Fast Charge - Input - Positive (Remove and Replace).
-
Remove the bolts (x3) that attach the fast charge contactor to the lower
fast charge insulator, and then remove the contactor from the
insulator.
Tip: Use of the following tool(s) is recommended:
- Insulated
tools:
- Ratchet/torque wrench
- 4 in extension
- Socket External Torx 1/4in Dr. E8
- Insulated
tools:
Install
-
Install the HV battery fast
charge contactor to the lower fast charge insulator.
NoteAlign the 2 guides as the fast charge contactor is installed on the insulator.WarningThe video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.
-
Install the bolts (x3) that
attach the fast charge contactor to the insulator, and then mark the bolts
with a paint pen after they are torqued.Tip: Use of the following tool(s) is recommended:
- Insulated
tools:
- Ratchet/torque wrench
- 4 in extension
- Socket External Torx 1/4in Dr. E8
- Insulated
tools:
- Install the HV battery fast charge positive inlet busbar. See Busbar - Fast Charge - Input - Positive (Remove and Replace).
- Install the HV battery fast charge positive DC link busbar. See Busbar - Fast Charge Contactor to DC Bus - Positive (Remove and Replace).
- Install the HV battery fast charge negative inlet busbar. See Busbar - Fast Charge - Input - Negative (Remove and Replace).
- Install the HV battery fast charge negative DC link busbar. See Busbar - Fast Charge Contactor to DC Bus - Negative (Remove and Replace).