23/05/2024 06:43:54

HV Harnesses - CP Cable Kit, AC 3 Phase, IEC (Remove and Replace)

Correction code 4450010082 FRT 0.54 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

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Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Remove

  1. Open the trunk.
  2. Open all four doors and lower the windows.
  3. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Replace).
  4. Disconnect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  5. Remove the 2nd row lower seat cushion. See 2nd Row Seat Assemblies -2nd Row Seat Cushion (Remove and Replace).
  6. Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
  7. Remove the LH 2nd row seat side bolster. See 2nd Row Seat Assemblies -2nd Row Bolster - LH (Remove and Replace).
  8. Remove the rear trunk load floor. See Trunk Carpet And Side Finishers -Load Floor Assembly (Remove and Replace).
  9. Remove the trunk sill trim. See A-B-C Post Interior Trim -Trunk Sill (Remove and Replace).
  10. Remove the LH load floor bracket. See Trunk Carpet And Side Finishers -Load Floor Bracket LH (Remove and Replace).
  11. Remove the trunk garnish. See Trunk Interior - Trunk Garnish, Assembly (Remove and Replace).
  12. Remove the LH trunk side trim. See Trunk Carpet And Side Finishers -Trunk Side Trim LH (Remove and Replace).
  13. Release the red locking tab, rotate the black lever upwards, and then disconnect the AC cable from the ancillary bay HV header.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.
  14. Take note of how the AC cable is routed in relation to the charge port busbar and LH body harness.
  15. Remove the clips (x6) that attach the AC cable to the charge port busbar.
  16. Remove the white locking tab, and then disconnect the logic connector from the charge port.
  17. Push the locking tab upward, and then disconnect the AC cable from the charge port.
  18. Remove the AC cable from the vehicle.

Install

  1. Position the AC cable in the vehicle, sliding the cable under the body harness as needed.
  2. Connect the AC cable on the charge port, and then slide the locking tab downward.
  3. Connect the logic connector on the charge port, and then install the white locking tab.
  4. Install the clips (x6) that attach the AC cable to the charge port busbar.
  5. Connect the AC cable to the ancillary bay HV header, rotate the black lever downward, and then engage the red locking tab.
  6. Install the LH trunk side trim. See Trunk Carpet And Side Finishers -Trunk Side Trim LH (Remove and Replace).
  7. Install the LH 2nd row seat side bolster. See 2nd Row Seat Assemblies -2nd Row Bolster - LH (Remove and Replace).
  8. Install the trunk garnish. See Trunk Interior - Trunk Garnish, Assembly (Remove and Replace).
  9. Install the LH load floor bracket. See Trunk Carpet And Side Finishers -Load Floor Bracket LH (Remove and Replace).
  10. Install the trunk sill trim. See A-B-C Post Interior Trim -Trunk Sill (Remove and Replace).
  11. Install the rear trunk load floor. See Trunk Carpet And Side Finishers -Load Floor Assembly (Remove and Replace).
  12. Install the 2nd row lower seat cushion. See 2nd Row Seat Assemblies -2nd Row Seat Cushion (Remove and Replace).
  13. Connect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  14. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Replace).
  15. Raise all four windows and close the doors.
  16. Close the trunk.