2025-04-21

DC Charge Port Latch Stick - GB (Remove and Replace)

Correction code 44010102202 FRT 0.66 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1076921-00-A FLUKE DIGITAL MULTIMETER 1587
  • 1130480-02-A Slim Test Probes
  • 1076927-00-A Hioki RM 3548
  • 1076928-00-A Test Probes, Hioki 9461
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

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Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

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Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Torque Specifications

Remove

  1. Remove the charge port assembly. See Chargeport (China) (Remove and Replace).
  2. Remove HV insulating gloves.
  3. Pull and hold the manual release cable to release the actuator.
  4. Remove screws securing actuator to charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
  5. Turn over 30 degrees to take out the actuator from charge port assembly.
  6. Remove DC latch stick o-ring from charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Discard after removal.
  7. Rotate to release DC charge port latch stick from actuator.

Install

  1. Apply efficient amount of lubricant to latch stick and o-ring.
  2. Rotate to install DC charge port latch stick to actuator.
  3. Install new DC latch stick o-ring onto charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not damage o-ring.
  4. Position actuator onto charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently push actuator, make sure there is no gap between actuator and charge port.
  5. Install screws securing actuator to charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
  6. Put on HV insulating gloves and leather over gloves.
  7. Install the charge port assembly. See Chargeport (China) (Remove and Replace).