23/05/2024 07:24:11

Tube (Powertrain) - Rear Powertrain Return

Correction code 1830010152 FRT 2.3 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1139807-00-A Skt, 1/2" Dr, 20EP Torx Plus External
  • 1133768-00-C Insulated Socket 1/4in Dr. 12pt. Deep x 10mm
  • 1057602-00-A Ratchet, 1/4" Sq Dr, HV Insulated
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU
  • 1133843-00-A Kit, Coolant Drain & Fill Adapters, M3
  • 1065131-00-A Kit, Battery Coolant Drain
  • 1473522-00-A Coolant Drain and Fill Adapters
  • 1135762-00-A Kit, Svc Plug, Cooling Hose, Model 3
  • 1053600-00-D Pressure Test Fixture
  • 1133570-00-A Skt, 3/8in Dr, 14EP Torx Plus External
Table 1. Torque Specifications: Tube (Powertrain) - Rear Powertrain Return
Description Torque Value Recommended Tools Reuse/Replace Notes
LH and RH front footwell HV battery bolts (x4)
136 Nm (100.3 lbs-ft)
  • Torx Plus EP20 socket - 1139807-00-A
  • Cordless Ratchet/Impact Driver
  • 3/8in to 1/2in Adapter
  • 3 in extension
  • Ratchet/torque wrench
Reuse
LH and RH rear HV battery interior bolts (x2)
66 Nm (48.7 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 16 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse

Bolt that secures the charge port busbar access door

Bolts that attach the charge port busbar kit to the HV header

9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench
    • 10 mm 12-point deep socket
  • Electrical Protective Gloves
  • Tohnichi Torque Wrench
Reuse
Nut that attaches the positive LV output to the power conversion system (PCS) cable
9 Nm (6.6 lbs-ft)
  • 4 in extension
  • Cordless Ratchet/Impact Driver
  • 13 mm socket
  • 13 mm 12-point deep socket
  • Ratchet/torque wrench
Replace
Bolts (x2) that attaches the LH and RH front wheel liners to skid plate
5 Nm (3.7 lbs-ft)
  • 10mm Deep Magnetic Nutsetter
  • Cordless Ratchet/Impact Driver
  • 10 mm deep socket
  • Ratchet/torque wrench
  • Hex Driver
Reuse
Nut that attaches the rear drive unit HV cable bracket to the HV battery
10 Nm (7.4 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 10mm Deep Magnetic Nutsetter
Reuse
Middle bolts (x4) that secure the HV battery center ski cover
34 Nm (25.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 6 in extension
  • Socket 3/8in Dr EP14 - 1133570-00-A
Reuse
Bolts (x8) that attach the LH and RH front support brackets to vehicle
110 Nm (81.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 6 in extension
  • 16 mm socket
  • 3 in extension
  • Ratchet/torque wrench
Reuse
LH and RH bolts (x16) that attach the HV battery to vehicle
35 Nm (25.8 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
  • Flex head ratchet/flex head torque wrench
Reuse

Remove

  1. Remove the LH and RH rocker panel lower covers. See Cover - Rocker Panel - Lower - LH (Remove and Replace).
  2. Open all doors and lower all windows.
  3. Move the LH front seat backward.
  4. Remove the LH front floor mat.
  5. Remove the LH instrument panel end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  6. Remove the lower A-pillar assembly. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  7. Remove the driver side footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  8. Remove the LH console side panel carpet. See Carpet - Side - Center Console - LH (Remove and Replace).
  9. Remove the LH front main cabin carpet clips (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Number of clips on new vehicles may vary.
  10. Fold the LH front main cabin carpet aside for access.
    Informational PurposesAn informational icon, calling your attention
    Note
    Dead pedal and foam block are parts of the carpet.
  11. Remove the LH front footwell HV battery bolts (x2).
    Tip: Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket - 1139807-00-A
    • Cordless Ratchet/Impact Driver
    • 3/8in to 1/2in Adapter
    • 3 in extension
    • Ratchet/torque wrench
  12. Move the LH front seat forward and the RH front seat backward.
  13. Repeat step 4 to 8 to the RH side.
    Informational PurposesAn informational icon, calling your attention
    Note
    For the passenger side footwell cover, see Cover - Footwell - Front Passenger (Remove and Replace).
  14. Remove the clip that attaches the RH front main carpet to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Number of clips on new vehicles may vary.
  15. Fold the RH front main cabin carpet aside for access.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift the center piece and pull the carpet back, release the seat harness from clips (x2) to allow the carpet to fold back more.
  16. Remove the RH front footwell HV battery bolts (x2).
    Tip: Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket - 1139807-00-A
    • Cordless Ratchet/Impact Driver
    • 3/8in to 1/2in Adapter
    • 3 in extension
    • Ratchet/torque wrench
  17. Move the RH front seat forward, and close the RH front door.
  18. Remove the 2nd row floor mat from vehicle.
  19. Remove the 2nd row seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
  20. Pull back the rear carpet to access the rear interior battery bolts.
  21. Remove the LH and RH rear HV battery interior bolts (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up the carpet for access.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • Flex head ratchet/flex head torque wrench
  22. Close the LH and RH rear door latches manually.
  23. Raise and support the vehicle. See GUID-0ECF2493-88F6-48E9-ADBB-9AE1D52E217C.html.
  24. Place the vehicle in Service Mode Plus.
    Informational PurposesAn informational icon, calling your attention
    Note
    In Vehicle Ops mobile app, enter the last six digits of VIN, and then select vehicle from list, then swipe to the left and select "Enable Service Mode Plus". Vehicle Ops mobile app can be downloaded at https://mobile.tesla.com/AppStore/Home/AppDetails?appId=6.
  25. Unlock the vehicle gateway. See Gateway Unlock.
  26. On the touchscreen, tap Thermal > Coolant System > Coolant Fill/Drain, tap Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Thermal Fill Drain routine has a 5 hour time limit. After 5 hours, the routine must be performed again.
  27. Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
  28. Remove the bolt that secures the charge port busbar access door.
    Tip: Use of the following tool(s) is recommended:
    • Insulated tools:
      • Extension 1/4 Dr. Wobble 10.5"
      • Ratchet/torque wrench
      • 10 mm 12-point deep socket
    • Electrical Protective Gloves
    • Tohnichi Torque Wrench
  29. Remove the bolts (x2) that attach the charge port busbar kit to the HV header.
    Tip: Use of the following tool(s) is recommended:
    • Insulated tools:
      • Extension 1/4 Dr. Wobble 10.5"
      • Ratchet/torque wrench
      • 10 mm 12-point deep socket
    • Electrical Protective Gloves
    • Tohnichi Torque Wrench
  30. Lift and remove the charge port busbar connector from the HV header.
    Informational PurposesAn informational icon, calling your attention
    Note
    Wiggle the connector back and forth to ease removal.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.
  31. Remove the HV insulating gloves.
  32. Disconnect the HVC logic connector and install the logic cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the locking tab then push the handle downward to release the connector.
  33. Remove the DCDC ground busbar. See Harness - Busbar - 12V DCDC (Remove and Replace).
  34. Remove and discard the nut that attaches the positive LV output to the power conversion system (PCS) cable, and then move the cable aside.
    Tip: Use of the following tool(s) is recommended:
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • 13 mm socket
    • 13 mm 12-point deep socket
    • Ratchet/torque wrench
  35. Remove the rear aero shield panel. See Panel - Aero Shield - Rear (Remove and Replace).
  36. Remove the front aero shield panel. See Panel - Aero Shield - Front (Remove and Replace).
  37. Remove the push clips (x3) that attach the lower rear edge of LH front wheel liner to vehicle for access to coolant hose.
  38. Remove the bolt that attaches the LH front wheel liner to skid plate.
    Tip: Use of the following tool(s) is recommended:
    • 10mm Deep Magnetic Nutsetter
    • Cordless Ratchet/Impact Driver
    • 10 mm deep socket
    • Ratchet/torque wrench
    • Hex Driver
  39. Use bungee strap to pull back the LH front wheel liner and secure it to the subframe.
  40. Position a coolant drain container underneath the LH front of the HV battery.
  41. Attach the hose extension to the coolant drain hose for extra length.
  42. Connect the battery flush fitting adapter to the coolant cart drain hose.
  43. Disconnect the spring clip that attaches the HV battery return hose to LH side of vehicle, and connect the battery flush fitting to the male side.
  44. Attach the battery drain fitting adapter to the female side of HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure valve is set to closed. Perform a push-pull test to verify that the adapter is fully engaged.
  45. Attach the battery drain fitting adapter to the coolant cart pressure hose.
  46. Turn the valve knob to vertical position to open the valve on the battery drain fitting adapter.
  47. Slowly open the valve on pressure regulator, and allow coolant to drain out of the HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Close the valve on the pressure regulator once no coolant is draining from HV battery return hose.
  48. Disconnect the compressed air from the coolant cart.
  49. Release the spring clip, and then remove the battery drain fitting adapter from the female side of the HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set the valve knob to closed position.
  50. Release the spring clip, and then remove the battery flush fitting adapter from the male side of the HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug the hose once the adapter is removed.
  51. Repeat step 37 to 40 to the RH side.
  52. Release the spring clip to disconnect the powertrain supply hose from the powertrain supply tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug hoses as required.
  53. Release the spring clip to disconnect the powertrain return hose from the powertrain return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug hoses as required.
  54. Disconnect the HV battery manifold hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug hoses as required.
  55. Remove the front skid plate. See Skid Plate - HV Battery - Front (Remove and Replace).
  56. Disconnect the A/C compressor HV harness connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlock by pulling back the red tab, then pushing the orange lip and pulling back the connector at the same time, and then pushing the green lip and pulling back the connector again to disconnect the connector.
  57. Remove the rear skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).
  58. Position a coolant drain container underneath the LH rear of the HV battery.
  59. Disconnect the LH coolant hose from the rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug the coolant hose and the passthrough.
  60. Remove the fir tree clip that attaches the coolant hose to the rear subframe shear plate.
  61. Disconnect the rear drive unit inverter inlet tube from the LH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug the hose connections as needed. Coolant loss greater than 1L requires vacuum fill.
  62. Attach the coolant drain hose adapter to the power conversion system (PCS) outlet hose coupling.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the adapter with 90 degree angle. Make sure that the locking tab is fully seated.
  63. Attach the coolant drain hose adapter to the coolant hose extension.
  64. Attach the coolant hose extension to the coolant drain hose.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Use caution as coolant may spill. Make sure to wear safety glasses.
  65. Position the coolant drain container underneath the RH rear of vehicle.
  66. Disconnect the rear powertrain supply hose from the rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Plug the hose connections as needed. Coolant loss greater than 1L requires vacuum fill.
  67. Attach the coolant pressure tester to the power conversion system (PCS) inlet hose coupling.
    Informational PurposesAn informational icon, calling your attention
    Note
    This adapter is connected to regulated air line adapter. Make sure the locking tab is fully seated.
  68. Attach the coolant pressure tester to the pressure fitting adapter.
  69. Connect the compressed air to the coolant pressure tester.
  70. Open the regulator valve, then slowly adjust the regulator to 50 psi.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Use caution as coolant may spill. Make sure to wear safety glasses.
  71. Open the 2nd valve slowly.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Use caution as coolant may spill. Make sure to wear safety glasses.
  72. Set timer for 1 minute and select start. Once the timer is complete, select Stop Reset.
  73. Close the regulator valve.
  74. Disconnect the compressed air from coolant pressure tester.
  75. Remove the coolant pressure tester from the power conversion system (PCS) inlet hose coupling.
  76. Position the coolant drain container underneath the LH rear of HV battery.
  77. Remove the coolant drain adapter with hose from the power conversion system (PCS) outlet hose coupling.
  78. Disconnect the rear drive unit outlet hose from powertrain return tube and plug both hose ends.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower hose located at RH rear of HV battery. Use a shop towel to clean any residue coolant if necessary. Coolant loss greater than 1L requires vacuum fill.
  79. Remove the LH shear plate. See Shear Plate - Rear Subframe - LH (Remove and Replace).
  80. Hand tighten the bolt that attaches the LH side of subframe to body.
  81. Remove the RH shear plate. See Shear Plate - Rear Subframe - LH (Remove and Replace).
  82. Hand tighten the bolt that attaches the RH side of subframe to body.
  83. Remove the support stand from under the vehicle.
  84. Remove the nut that attaches the rear drive unit HV cable bracket to the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Number of fasteners may vary.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 10mm Deep Magnetic Nutsetter
  85. Disconnect the connector that connects the rear drive unit HV cable and HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release locking tab and rotate the release lever up to disengage the connector. Do not force the release lever up. Ensure the alignment tabs on the rear drive unit header are not damaged.
  86. With assistance, place the HV battery table into position, and lower the vehicle to support the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Line up the table so the middle 4 bolts are accessible through the opening in table. Adjust the final battery table position using adjustable caster jacks on the table.
  87. Remove the middle bolts (x4) that secure the HV battery center ski cover.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 6 in extension
    • Socket 3/8in Dr EP14 - 1133570-00-A
  88. Remove the bolts (x8) that attach the LH and RH front support brackets to vehicle.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 6 in extension
    • 16 mm socket
    • 3 in extension
    • Ratchet/torque wrench
  89. Remove the LH and RH bolts (x16) that attach the HV battery to vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    • Flex head ratchet/flex head torque wrench
  90. With assistance, raise the vehicle free of HV battery.
  91. With assistance, remove the battery from under the vehicle.
  92. Lower the table, and release the clips (x5) to remove the powertrain return tube from the RH side of HV battery.

Install

  1. Install the powertrain return tube to the RH side of HV battery, and secure the clips (x5).
  2. Install HV battery alignment rods (x4).
    Informational PurposesAn informational icon, calling your attention
    Note
    Install 2 rods to the body at front of vehicle and the other 2 rods to battery near the ancillary bay.
  3. With assistance, position the HV battery under the vehicle.
  4. With assistance, lower the vehicle onto the HV battery and align the holes.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use alignment rods. Be sure that the coolant hoses do not get caught on the alignment rods. Caution not to damage HV cable. Do not fully lower the vehicle onto battery (this will help with installing battery bolts).
  5. Set the LH and RH bolts (x16) that attach the HV battery to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down the bolts. Do not over tighten bolts. Fully torque at later step.
  6. Remove the HV battery alignment rods.
  7. Set the bolts (x8) that attach the LH and RH front support brackets to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down bolts. Do not over tighten the bolts. Fully torque at later step.
  8. Set the middle bolts (x4) that attach the HV battery center ski cover with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down bolts. Do not over tighten the bolts. Fully torque at later step.
  9. Hand-tighten the bolts (x4) that attach the HV battery to body at LH and RH shear plate area.
    Informational PurposesAn informational icon, calling your attention
    Note
    Torque at later step.
  10. Connect the rear drive unit HV cable to HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector. Use one hand to support the connector while the other latching the locking tab. Once installed, verify that the latch is not damaged and is fully secured in the latched position.
  11. Install the nut that attaches the rear drive unit HV cable bracket to the HV battery.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Number of fasteners may vary.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 10mm Deep Magnetic Nutsetter
  12. Remove the hose plugs and connect the rear drive unit outlet hose to powertrain return tube.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure hose is fully engaged. Use shop towel to clean any coolant residue if necessary. Coolant loss greater than 1L requires vacuum fill.
  13. Remove the plugs and connect the rear drive unit inverter inlet hose to the LH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure the hose is fully engaged. Coolant loss greater than 1L requires vacuum fill.
  14. Install the rear skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).
  15. Lower vehicle onto pack completely.
  16. Torque the LH and RH bolts (x16) that attach the HV battery to vehicle.
    35 Nm (25.8 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    • Flex head ratchet/flex head torque wrench
  17. Torque the bolts (x8) that attach the LH and RH front support brackets to vehicle.
    110 Nm (81.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 6 in extension
    • 16 mm socket
    • 3 in extension
    • Ratchet/torque wrench
  18. Torque the middle bolts (x4) that secure the HV battery center ski cover.
    34 Nm (25.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 6 in extension
    • Socket 3/8in Dr EP14 - 1133570-00-A
  19. With assistance, raise the vehicle and lower it onto locks, then remove the battery table from under the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height. Make sure there's an audible click of the locks on both sides before lowering, otherwise the vehicle may tilt to the side.
  20. Support the front portion of rear subframe.
  21. Install the LH and RH shear plates. See Shear Plate - Rear Subframe - LH (Remove and Replace).
  22. Remove the plugs and connect the HV battery manifold hose.
  23. Remove the plugs and connect the powertrain supply hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure the hose is fully engaged. Coolant loss greater than 1L requires vacuum fill.
  24. Remove the plugs and connect the powertrain return hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull test to verify hoses are fully engaged. Coolant loss greater than 1L requires vacuum fill.
  25. Install the LH and RH front skid plates. See Skid Plate - HV Battery - Front (Remove and Replace).
  26. Connect the HV battery return hose.
  27. Connect the A/C compressor HV harness connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the locking tab.
  28. Install the front aero shield. See Panel - Aero Shield - Front (Remove and Replace).
  29. Perform a cooling system vacuum refill. See Cooling System - Vacuum Refill.
  30. Position the busbar kit connector and lower it onto the HV header.
    Informational PurposesAn informational icon, calling your attention
    Note
    Shift the rear end of busbar assembly upward to help ease installation. If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
  31. Install the bolts that attach the charge port busbar kit to the HV header.
    9 Nm (6.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Insulated tools:
      • Extension 1/4 Dr. Wobble 10.5"
      • Ratchet/torque wrench
      • 10 mm 12-point deep socket
    • Electrical Protective Gloves
    • Tohnichi Torque Wrench
  32. Install the bolt that secures the charge port busbar access door.
    9 Nm (6.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Insulated tools:
      • Extension 1/4 Dr. Wobble 10.5"
      • Ratchet/torque wrench
      • 10 mm 12-point deep socket
    • Electrical Protective Gloves
    • Tohnichi Torque Wrench
  33. Install the DCDC ground busbar. See Harness - Busbar - 12V DCDC (Remove and Replace).
  34. Install a new nut that attaches the positive LV output to the power conversion system (PCS) cable.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the rubber boot is not pinched between the cable terminal and the pass through.
    Tip: Use of the following tool(s) is recommended:
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • 13 mm socket
    • 13 mm 12-point deep socket
    • Ratchet/torque wrench
  35. Remove the logic cap and connect the HVC logic connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the connector then pull the handle to locking position. Get the connector fully seated.
  36. Connect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect).
  37. Remove the lift arms from below the vehicle, and move the vehicle away from the lift.
  38. On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap Thermal > Refrigerant System > Stop Thermal Fill Drain, and then allow the routine to complete.
  39. Inspect the coolant level, top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the coolant level is at the "Max" line.
  40. Select Thermal > Coolant System > Coolant Purge, click Run, and then allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    • The routine will last for a while after the stop message displays. The coolant pumps are audible.
    • The test lasts for approximately 10 mins. Do not start another routine during this time.
    • Make sure that the vehicle is not in Drive. Putting the vehicle into Drive will stop this routine.
    • The speed in the test varies from 3500-6500 RPM (idle speed = ~1500 RPM) and the actuated valve varies between SERIES and PARALLEL.
    • If the speed hovers at 7000 RPM, it indicates the pumps are air locked. Perform the vacuum fill again. Continue to add the coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  41. Install the LH and RH rear HV battery interior bolts (x2).
    66 Nm (48.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up the carpet for access.
    Tip: Use of the following tool(s) is recommended:
    • Cordless Ratchet/Impact Driver
    • 16 mm deep socket
    • Flex head ratchet/flex head torque wrench
  42. Install the push clips (x2) that secures the rear carpet section.
    Informational PurposesAn informational icon, calling your attention
    Note
    Tuck the corners under the lower C pillar trim.
  43. Install the 2nd row seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
  44. Close the LH and RH rear doors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the latches before closing if manually latched.
  45. Open the LH front door.
  46. Install the LH front footwell HV battery bolts (x4).
    136 Nm (100.3 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx Plus EP20 socket - 1139807-00-A
    • Cordless Ratchet/Impact Driver
    • 3/8in to 1/2in Adapter
    • 3 in extension
    • Ratchet/torque wrench
  47. Install the push clips (x2) that attach the LH front main cabin carpet to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Number of clips on new vehicles may vary.
  48. Install the LH console side panel carpet. See Carpet - Side - Center Console - LH (Remove and Replace).
  49. Install the driver side footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  50. Install the lower A-pillar assembly. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  51. Install the LH instrument panel end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  52. Install the LH front floor mat.
  53. Repeat step 45 to 52 for the RH side.
    Informational PurposesAn informational icon, calling your attention
    Note
    For the passenger side footwell cover, see Cover - Footwell - Front Passenger (Remove and Replace).
  54. Close the RH front door.
  55. Inspect coolant level and top off as necessary, and then install the coolant bottle cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at Max line.
  56. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  57. Install the LH and RH rocker panel lower covers. See Cover - Rocker Panel - Lower - LH (Remove and Replace).
  58. Disable Service Mode. See Service Mode.
  59. Raise all windows and close the LH front door.