14/12/2023 18:51:11

Probe Lid - Ancillary Bay Cover (Remove and Replace)

Correction code 1630010192 FRT 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1059330-00-B Skt, 1/4in Dr, 5-Lobe Torx Plus External
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Torque Specifications

Table 1. Torque Specifications: Probe Lid - Ancillary Bay Cover (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
5-lobe bolts (x2) that attach the HV probe cover to the Ancillary Bay cover
6 Nm (4.4 lbs-ft)
  • Safety Glasses
  • Electrical Protective Gloves
  • 4 in extension
  • Skt, 1/4in Dr, 5-Lobe Torx Plus External
  • Ratchet/torque wrench (for installation only)
 Replace

Remove

  1. Disconnect LV power. See LV Battery - Li-lon (Disconnect and Connect).
  2. Remove the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
  3. Remove all jewelry and empty your pockets before continuing this procedure.
  4. Put on HV insulating gloves, leather outer gloves, and safety glasses before continuing this procedure.
  5. Remove and discard the 5-lobe bolts (x2) that attach the HV probe cover to the ancillary bay cover, and then remove the HV probe cover from the ancillary bay cover.
    Tip: Use of the following tool(s) is recommended:
    • Safety Glasses
    • Electrical Protective Gloves
    • 4 in extension
    • Skt, 1/4in Dr, 5-Lobe Torx Plus External
    • Ratchet/torque wrench (for installation only)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.

Install

  1. Use an IPA wipe to clean the HV probe cover seal surface, and the mating surface of the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow to 1 minute of dry time.
  2. Visually inspect the condition of the HV probe cover seal and the ancillary bay cover mating surface for cracks, cuts, gouges, abrasions, or any damage that could affect the seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    If there is any damage to the HV probe cover seal, replace the seal. If there is minor damage to the ancillary bay cover mating surface that might affect the seal, perform an ancillary bay air leak test when instructed to do so.
  3. Install the HV probe cover onto the ancillary bay cover, install new 5-lobe bolts (x2) to attach the HV probe cover to the ancillary bay cover, and then mark the bolts with a paint pen after they are torqued.
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Safety Glasses
    • Electrical Protective Gloves
    • 4 in extension
    • Skt, 1/4in Dr, 5-Lobe Torx Plus External
    • Ratchet/torque wrench (for installation only)
  4. If minor damage was found on the mating surface of the ancillary bay cover, perform an ancillary bay air leak test when appropriate. See Ancillary Bay Air Leak Test (Inspection).
    Informational PurposesAn informational icon, calling your attention
    Note
    If the ancillary bay cover is going to be removed, delay the ancillary bay air leak test until the ancillary bay cover is installed.
  5. Remove the HV insulating gloves.
  6. Install the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
  7. Connect LV battery power. See LV Battery - Li-lon (Disconnect and Connect).