25/12/2023 00:28:36

Closure Panels - Assembly - Trunk (Remove and Install)

Correction code 1010025011 FRT 0.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Table 1. Torque Specifications: Closure Panels - Assembly - Trunk (Remove and Install)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the trunk harness ground strap to the trunk lid
8 Nm (5.9 lbs-ft)
  • 10 mm socket
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
 Replace Inspect bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard, If it is a normal bolt (1447438-00-A) it can be reused
Bolts (x4) that attach the hinges to the trunk lid
24 Nm (17.7 lbs-ft)
  • 13 mm socket
  • 4 in extension
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
 Reuse

Remove

  1. Open the trunk from the exterior switch.
  2. Open the LH front door and lower the LH front window.
  3. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Replace).
  4. Disconnect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  5. Remove the trunk lid trim. See Trunk Interior - Lower Liftgate, Assembly (Remove and Replace).
  6. Disconnect the LH and RH tail lamp electrical connectors.
  7. Disconnect the trunk latch electrical connector.
  8. Release the locking tab and then disconnect the trunk exterior release switch electric connector.
  9. Disconnect the backup camera electric connector.
  10. Disconnect the LH and RH rear licence plate lamp electric connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to pull on the wires.
  11. Remove and discard the bolt that attaches the trunk harness ground strap to the trunk lid.
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard. If it is a normal bolt (1447438-00-A) then it can be reused.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  12. Release the clips (x7) that attach the trunk harness to the trunk lid.
  13. Release grommet from the trunk, and then push the trunk harness through the access hole out of the trunk lid.
  14. Release the clips (x2) that attach the trunk harness along the RH side of the decklid.
  15. Remove the bolts (x4) that attach the hinges to the trunk lid.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  16. With an assistant, remove the trunk lid from the vehicle, and then place it on a padded surface.

Install

  1. With an assistant, position and align the trunk lid to the trunk hinges, and then install the bolt washers to the previous installation positions and hand-tighten the bolts that attach the hinges to the trunk lid.
  2. Install the clips (x2) that attach the trunk harness along the RH side of the decklid.
  3. Feed the trunk harness through the access hole of the trunk lid, and then secure the grommet to the trunk.
  4. Install the clips (x7) that attach the trunk harness to the trunk lid.
  5. Connect the LH and RH rear licence plate lamp electric connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to pull on the wires.
  6. Connect the backup camera electric connector.
  7. Connect the trunk exterior release switch electric connector and then engage the locking tab.
  8. Connect the trunk latch electrical connector.
  9. Connect the LH and RH tail lamp electrical connectors.
  10. Install a new bolt that attaches the trunk harness ground strap to the trunk lid.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard. If it is a normal bolt (1447438-00-A) then it can be reused.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  11. Connect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  12. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Replace).
  13. With an assistant, perform the gap and flush measurement of the trunk assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform adjustment as necessary. Refer to CVIS for latest specifications: https://confluence.teslamotors.com/display/CVIS/CVIS+Home/
  14. Torque the bolts (x4) that attach the hinges to the trunk lid.
    24 Nm (17.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  15. Install the trunk lid trim. See Trunk Interior - Lower Liftgate, Assembly (Remove and Replace).
  16. Use IPA wipes to clean both trunk hinge bolts, washers, and surrounding area prior to paint touch up.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow to dry for 1 minute.
  17. Apply touch up paint to head of LH and RH trunk hinge bolts.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to shake the touch up paint before applying.
  18. Close the trunk via interior switch.
  19. Raise the LH front window and close the LH front door.