2026-08-09

Hinge - Tray - HV Controller (Remove and Replace)

Correction code 1630010172 FRT 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Equipment:
  • 1057602-00-A Ratchet, 1/4" Sq Dr, HV Insulated
  • 1057604-00-A Skt, 1/4" Sq Dr, 8mm, HV Insulated
  • 1057606-00-A Skt, 1/4" Sq Dr, 13mm, HV Insulated
  • 1131071-00-A Dummy Disconnect, Pyro, Safety
  • 1108272-00-B Cap, Logic Conn, Inv, 3DU
  • 1076927-00-A Resistance meter, microohm, Hioki RM 3548
  • 1076927-00-A Resistance meter, microohm, Hioki RM 3548
Warning
Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.
Warning
If corrective eyewear is necessary to safely perform any procedure, make sure that the eyewear is securely restrained to the head and cannot fall off.
Warning

Only technicians who have completed all required certification courses are permitted to perform this procedure. Tesla recommends third party service provider technicians undergo equivalent training before performing this procedure. For more information on Tesla Technician requirements, or descriptions of the subject matter for third parties, see HV Certification Requirements. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Torque Specifications

Table 1. Torque Specifications: Hinge - Tray - HV Controller (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the HV controller hinge tray to the HV controller
5.5 Nm (4.1 lbs-ft)
  • External Torx E6
 Reuse
Bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover
2 Nm (1.5 lbs-ft)
  • Torx T25 socket
 Reuse

Remove

  1. Remove the ancillary bay cover. See Ancillary Bay Cover (Remove and Replace).
    Warning
    HV insulating gloves and leather glove protectors must be worn throughout the remainder of this procedure. Do not remove gloves or protectors until otherwise noted.
  2. Remove the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  3. Release the clips (x6) that attach electrical harness to the HV controller hinge tray.
  4. Remove the bolts (x2) that attach the HV controller hinge tray to the HV controller.
    Tip
    Use of the following tool(s) is recommended:
    • External Torx E6
  5. Remove the bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover.
    Note
    There are 3 wires routed through the RH hinge, take note of how they are routed and take care not to damage them.
    Note
    Pull the HV controller slightly upwards to gain access to the bolts.
    Tip
    Use of the following tool(s) is recommended:
    • Torx T25 socket
  6. Remove the HV controller hinge tray and hinges (x2) from the ancillary bay cover.
  7. Remove the hinges (x2) from the HV controller hinge tray.
    Warning
    The video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.

Install

  1. Install the hinges (x2) to the HV controller hinge tray.
  2. Secure the locator pins (x4) that attach the HV controller hinge tray onto the ancillary bay cover.
    Note
    Make sure that the 3 wires are routed through the RH hinge.
  3. Install the bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover.
    2 Nm (1.5 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • Torx T25 socket
  4. Install the bolts (x2) that attach the HV controller hinge tray to the HV controller.
    5.5 Nm (4.1 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • External Torx E6
  5. Fasten the clips (x6) that attach electrical harness to the HV controller hinge tray.
  6. Measure the voltage across the pyrotechnic battery disconnect mount points, and then install the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
  7. Install the ancillary bay cover. See Ancillary Bay Cover (Remove and Replace).
    Note
    Before installing the ancillary bay cover, inspect the ancillary bay cover seal and confirm there is no visual damage. If the seal is torn and/or delaminated, replace the ancillary bay cover.