Hinge - Tray - HV Controller (Remove and Replace)
Correction code 1630010172 FRT 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 1057602-00-A Ratchet, 1/4" Sq Dr, HV Insulated
- 1057604-00-A Skt, 1/4" Sq Dr, 8mm, HV Insulated
- 1057606-00-A Skt, 1/4" Sq Dr, 13mm, HV Insulated
- 1131071-00-A Dummy Disconnect, Pyro, Safety
- 1108272-00-B Cap, Logic Conn, Inv, 3DU
- 1076927-00-A Resistance meter, microohm, Hioki RM 3548
- 1076927-00-A Resistance meter, microohm, Hioki RM 3548
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts (x2) that attach the HV controller hinge tray to the HV controller |
|
|
Reuse | |
Bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover |
|
|
Reuse |
Remove
-
Remove the ancillary bay cover. See Ancillary Bay Cover (Remove and Replace).
WarningHV insulating gloves and leather glove protectors must be worn throughout the remainder of this procedure. Do not remove gloves or protectors until otherwise noted.
- Remove the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
- Release the clips (x6) that attach electrical harness to the HV controller hinge tray.
-
Remove the bolts (x2) that attach the HV controller hinge tray to the HV
controller.
Tip: Use of the following tool(s) is recommended:
- External Torx E6
- Insulated
tools:
- Ratchet/torque wrench
-
Remove the bolts (x2) that attach the HV controller hinge tray to the
ancillary bay cover.
NoteThere are 3 wires routed through the RH hinge, take note of how they are routed and take care not to damage them.NotePull the HV controller slightly upwards to gain access to the bolts.Tip: Use of the following tool(s) is recommended:
- Insulated
tools:
- Ratchet/torque wrench
- Torx T25 socket
- Insulated
tools:
- Remove the HV controller hinge tray and hinges (x2) from the ancillary bay cover.
-
Remove the hinges (x2) from the HV controller hinge tray.
WarningThe video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.
Install
- Install the hinges (x2) to the HV controller hinge tray.
-
Secure the locator pins (x4) that attach the HV controller hinge tray onto
the ancillary bay cover.
NoteMake sure that the 3 wires are routed through the RH hinge.
-
Install the bolts (x2) that attach the HV controller hinge tray to the
ancillary bay cover.Tip: Use of the following tool(s) is recommended:
- Insulated
tools:
- Ratchet/torque wrench
- Torx T25 socket
- Insulated
tools:
-
Install the bolts (x2) that attach the HV controller hinge tray to the HV
controller.Tip: Use of the following tool(s) is recommended:
- External Torx E6
- Insulated
tools:
- Ratchet/torque wrench
- Fasten the clips (x6) that attach electrical harness to the HV controller hinge tray.
- Measure the voltage across the pyrotechnic battery disconnect mount points, and then install the pyrotechnic battery disconnect. See Pyro Disconnect - HV Battery (Remove and Replace).
-
Install the ancillary bay cover. See Ancillary Bay Cover (Remove and Replace).
NoteBefore installing the ancillary bay cover, inspect the ancillary bay cover seal and confirm there is no visual damage. If the seal is torn and/or delaminated, replace the ancillary bay cover.