18/01/2024 10:10:39
Knee Impact Foam - RH (NA) (Remove and Replace)
Correction code 1405010111 1405010112 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Open LH front door
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Lower LH front window
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Move LH front seat backward
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Open hood
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Remove rear underhood apron
Note14x clips
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Power off vehicle from center display
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box
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Disconnect LV battery and First Responder Loop
Note2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
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Partially release LH front primary door seal
NoteRelease lower section of LH front primary door seal
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Remove LH IP end cap
Note5x clips, 2x guide tabs
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Release LH footwell cover
Note2x magnets,1x guide tab
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Remove connectors from LH footwell cover
Note1x connector, 1x OBDII connector, Release OBDII connector by depressing tabs from front side
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Remove LH knee airbag bolt covers
Note2x covers
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Remove LH knee air bag bolts
Note4x bolts, EP10, 8.5 Nm, Discard bolts after removal
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Remove LH knee airbag assembly
Note1x connector, Peel back plastic film, Release by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
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Remove screws securing IP lower assembly to IP carrier
Note1x screw, T20, 2.3 Nm
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Remove IP lower assembly from IP carrier
Note13x tabs
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Remove screws securing IP carrier to cross car beam on lower LH side
Note3x screws, T20, 2.3 Nm, 2x datums
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Remove screws securing IP carrier to cross car beam at lower center
Note3x screws, T20, 2.3 Nm, 3x datums
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Remove RH Knee Impact Foam
NoteCarefully pull the IP carrier outwards to remove RH Knee Impact Foam
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Install RH Knee Impact Foam
NoteCarefully pull the IP carrier outwards to install RH Knee Impact Foam
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Install screws securing IP carrier to cross car beam at lower center
Note3x screws, T20, 2.3 Nm, 3x datums
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Install screws securing IP carrier to cross car beam on lower LH side
Note3x screws, T20, 2.3 Nm, 2x datums
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Install IP lower assembly to IP
carrier
Note13x tabs
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Install screws securing IP lower assembly to IP carrier
Note1x screw, T20, 2.3 Nm
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Install LH knee airbag assembly
Note1x connector, Ensure airbag connector is fully engaged, Apply knee airbag label over squib assembly
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Install LH knee air bag bolts
Note4x bolts, EP10, 8.5 Nm, Install new bolts
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Install LH knee airbag bolt covers
Note2x covers
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Install connectors to LH footwell cover
Note1x connector, 1x OBDII connector, Ensure tabs engage on OBDII connector
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Install LH footwell cover
Note2x magnets,1x guide tab
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Install LH IP end cap
Note5x clips, 2x guide tabs
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Install LH front primary seal
NoteVerify seal is seated properly on all trim panels
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Connect First Responder Loop and LV battery
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Install rear underhood apron
Note14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
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Close hood
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Move LH front seat to original position
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Raise LH front window
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Close LH front door