Torque Specifications - High Voltage System

Table 1. Torque Specifications: Actuator - Charge Port (Gen 3) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Screws (x3) that attach the charge port actuator to the charge port
1 Nm (.7 lbs-ft)
  • Torx T10 socket
  • 4 in extension
  • Ratchet/torque wrench
Reuse
Table 2. Torque Specifications: Retainer Bracket - Charge Port (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port studs
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
  • Electrical Protective Gloves
Reuse
Table 3. Torque Specifications: Busbar - Charge Port to HV Battery (China) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
  • Electrical Protective Gloves
Reuse
Busbar access door bolt
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench
    • 10 mm deep socket
  • Electrical Protective Gloves
Reuse
Bolts (x2) that attach the charge port busbars to the HV header
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench
    • 10 mm deep socket
  • Electrical Protective Gloves
Reuse
Busbar studs at the back of the charge port
2 Nm (1.5 lbs-ft)
  • Torx T10 socket
  • 4 in extension
  • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
N/A
Table 4. Torque Specifications: Bracket - High Voltage - Ski - Top (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts(x4) that attach the center rail ski to the HV battery
34 Nm (25.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • External Torx Plus EP14
  • 3 in extension
  • Ratchet/torque wrench
Replace
Table 5. Torque Specifications: Chargeport (EU) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
  • Electrical Protective Gloves
Reuse
Bolts (x3) that attach the charge port assembly to the vehicle
5.5 Nm (4.1 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
  • Electrical Protective Gloves
Reuse
Busbar studs at the back of the charge port
2 Nm (1.5 lbs-ft)
  • Torx T10 socket
  • 4 in extension
  • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
N/A
Table 6. Torque Specifications: Charge Port (EU) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
  • Electrical Protective Gloves
Reuse
Bolts (x3) that attach the charge port assembly to the vehicle
5.5 Nm (4.1 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
Reuse
Table 7. Torque Specifications: Connector - Battery Side - Charge Port to HV Battery Busbar (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Screws (x2) that attach the HV busbar leads to the HV connector
4 Nm (2.9 lbs-ft)
  • Torx T20 socket
  • 4 in extension
  • Ratchet/torque wrench
Reuse
Table 8. Torque Specifications: HV Harness - A/C Compressor (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the HV harness bracket to the A/C compressor
9 Nm (6.6 lbs-ft)
  • 13 mm 12-point deep socket
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench (for installation only)
Reuse
Table 9. Torque Specifications: ECU - Charge Port (Gen4) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the charge port ECU to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
Reuse