30/05/2024 08:05:19

Door - Front - LH (Remove and Replace)

Correction code 1010025022 FRT 1.26 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-12-11: Updated correction code.
  • 2024-01-24: Added a note in case that the shouldered / tapered bolts are not allowing for successful adjustment.
  • 1454796-00-A TOOLKIT, WINDOW SWITCH
  • 1079485-00-A 3/8in Crowfoot Open End Set
Table 1. Torque Specifications: Door - Front - LH (Remove and Install)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the LH front door check strap to the vehicle
24 Nm (17.7 lbs-ft)
  • 13mm Flex Head Ratcheting Combination Wrench
  • Ratchet/torque wrench
  • 13 mm socket
 Reuse
Bolts (x4) that attach the hinges to the LH front door
27 Nm (19.9 lbs-ft)
  • 10mm 12pt combination wrench
  • Flex head ratchet/flex head torque wrench
  • 3/8in Crowfoot Open End Set - 1079485-00-A
 Reuse

Remove

  1. Open the LH front door and lower the LH front window.
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Remove the LH door trim panel. See Panel - Door Trim - Front - LH (Remove and Replace).
  4. Remove the LH front door outer belt assembly. See Seal - Outer Belt - Front Door - LH (Remove and Replace).
  5. Remove the LH front door inner belt seal. See Seal - Inner Belt - Front Door - LH (Remove and Replace).
  6. Pull the secondary seal away from the LH front door. See Seal - Secondary - Front Door - LH (Remove and Replace).
  7. Connect a window switch special tool (1454796-00-A) to the LH front door harness.
  8. Remove the LH door glass. See Glass - Door - Front - LH (Remove and Replace).
  9. Disconnect the window switch special tool.
  10. Disconnect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect).
  11. Remove the LH front exterior mirror assembly. See Mirror - Door - LH (Remove and Replace).
  12. Remove the LH front door closeout panel. See Closeout Panel - Door - Front - LH (Remove and Replace).
  13. Remove the LH front door window regulator. See Window Motor / Regulator Assembly - Front - LH (Remove and Replace).
  14. Remove the LH front door latch. See Latch - Door - Front - LH (Remove and Replace).
  15. Remove the LH front outer door handle. See Handle - Exterior Release - Door - Front - LH (Remove and Replace).
  16. Remove the LH front door check strap. See Seal - Check Strap - Door - Front (Remove and Replace).
  17. Remove the driver footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  18. Remove the LH instrument panel end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  19. Remove the LH lower A-pillar assembly. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  20. Disconnect the J7 LH front door connector from the LH body controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the lock then remove. Pay attention to the color and the location of the connector.
  21. Use a plastic trim tool to release the grommet, then remove the LH front door harness from the A-pillar area.
    Informational PurposesAn informational icon, calling your attention
    Note
    Push the harness through the bulkhead from the A-pillar area.
  22. Use a clip prytool to release the clips (x9) that secure the LH front door electrical harness.
  23. Remove the LH front door harness from the side of the door assembly.
  24. Remove the lower bolts (x2) that attach the hinges to the LH front door, and then loosen the upper bolts (x2) that attaches the hinges to the door.
    Tip: Use of the following tool(s) is recommended:
    • 10mm 12pt combination wrench
    Figure 1. Lower Bolts Securing the Hinges
    Figure 2. Upper Bolts Securing the Hinges
  25. With assistance, lift the LH front door up and remove it from the vehicle.

Install

Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
If using this procedure to install an unpainted part, make sure to apply seam sealer to all seams prior to installing and painting the part. Refer to the Collision Repair manual for more information.
  1. Manually install the upper bolts (x2) that attach the hinges to the LH front door for easy installation.
  2. With assistance, install the LH front door assembly onto the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the bolts to their installation position.
  3. Hand-tighten the bolts (x4) that attach the hinges to the LH front door.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the hinge with the previously applied tape on the door.
    Tip: Use of the following tool(s) is recommended:
    • 10mm 12pt combination wrench
  4. Use IPA wipes to clean the area where the secondary seal will be installed, and allow 1 minute for the IPA to dry.
  5. Peel back the adhesive backing at the ends of the seal, and position the seal onto the door.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the drain holes of the seal are at the bottom of the door. Ensure both edges are under the cut outs for the inner belt and the glass run seal. Ensure the open edge of the seal is facing the inside of the door.
  6. Position the LH front door harness into the door assembly.
  7. Install the clips (x9) that secure the LH front door electrical harness.
  8. Feed the harness through the door assembly into the cabin, and then install the grommet to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify the seal if fully seated around the black clip prior to install.
  9. Connect the J7 LH front door connector to the LH body controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fully seat the connector and then engage the lock.
  10. Install the LH front outer door handle. See Handle - Exterior Release - Door - Front - LH (Remove and Replace).
  11. Install the LH front door latch. See Latch - Door - Front - LH (Remove and Replace).
  12. Install the LH front door check strap. See Seal - Check Strap - Door - Front (Remove and Replace).
  13. Install the LH front door window regulator. See Window Motor / Regulator Assembly - Front - LH (Remove and Replace).
  14. Install the LH front door closeout panel. See Closeout Panel - Door - Front - LH (Remove and Replace).
  15. Install the LH front door outer belt assembly. See Seal - Outer Belt - Front Door - LH (Remove and Replace).
  16. Install the LH front door inner belt seal. See Seal - Inner Belt - Front Door - LH (Remove and Replace).
  17. Install the LH front exterior mirror assembly. See Mirror - Door - LH (Remove and Replace).
  18. Carefully place the LH front door glass to original position, and hand-tighten new patch bolts (x2) (1101805-00-B).
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the isolator clamps are not bottomed out on the regulator. Perform adjustment if needed.
  19. Connect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect).
  20. Close the LH front door and check the gap and flushness.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the shouldered / tapered bolts are not allowing for successful adjustment, replace the selected shouldered / tapered bolts with 1063260-00-C. Adjust the LH front door, if necessary. Refer to CVIS for current specifications.
  21. Torque the bolts (x4) that attach the hinges to the LH front door.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Flex head ratchet/flex head torque wrench
    • 3/8in Crowfoot Open End Set - 1079485-00-A
  22. Install the LH door glass. See Glass - Door - Front - LH (Remove and Replace).
  23. Install the LH front door puddle light. See Puddle Lamp - Front Door (Remove and Replace).
  24. Install the LH front door trim panel. See Panel - Door Trim - Front - LH (Remove and Replace).
  25. Install the LH lower A-pillar assembly. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  26. Install the LH instrument panel end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  27. Install the driver footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  28. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  29. Calibrate the window. See Window Regulator (Recalibrate) (Module Reset/Reflashed).
  30. Raise the LH front window and close the LH front door.