Torque Specifications - Thermal Management

Table 1. Torque Specifications: Assembly - A/C Line - Supermanifold to Compressor (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut that attaches the supermanifold to compressor suction line to the compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Nut that attaches the supermanifold to compressor discharge line to the compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Bolt that attaches the supermanifold to compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 6 in extension Flex head ratchet/flex head torque wrench (for installation only)	Reuse

Table 2. Torque Specifications: Bracket Assembly - A/C Compressor (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the ground strap to the A/C compressor	7 Nm (5.2 lbs-ft)	Torx T25 socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse
Bolts (x2) that attach the A/C compressor assembly to the brace	31 Nm (22.9 lbs-ft)	15 mm socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse
Bolts (x3) that attach the bracket to the compressor	9 Nm (6.6 lbs-ft)	10 mm deep socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse

Table 3. Torque Specifications: A/C Compressor (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the A/C compressor HV harness bracket to the A/C compressor	9 Nm (6.6 lbs-ft)	13 mm 12-point deep socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse
Bolt that attaches the ground strap to the A/C compressor	7 Nm (5.2 lbs-ft)	Torx T25 socket Cordless Ratchet/Impact Driver Ratchet/torque wrench	Reuse
Nut that attaches the low pressure fitting to the A/C compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Nut that attaches the high pressure fitting to the A/C compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Bolts (x2) that attach the A/C compressor assembly to the strut tower brace	31 Nm (22.9 lbs-ft)	15 mm socket Cordless Ratchet/Impact Driver Ratchet/torque wrench	Reuse
Bolts (x3) that attach the A/C compressor bracket to the A/C compressor	9 Nm (6.6 lbs-ft)	10 mm deep socket Cordless Ratchet/Impact Driver Ratchet/torque wrench	Reuse

Table 4. Torque Specifications: Check Valve - Cabin Condenser (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 6 in extension Flex head ratchet/flex head torque wrench	Reuse

Table 5. Torque Specifications: Service Kit - Chiller (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 6 in extension Flex head ratchet/flex head torque wrench	Reuse
Bolts (x4) that attach the chiller to Supermanifold	8 Nm (5.9 lbs-ft)	8 mm socket 4 in extension Flex head ratchet/flex head torque wrench Ratchet/torque wrench	Reuse

Table 6. Torque Specifications: EXV Core - Supermanifold (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 6 in extension Flex head ratchet/flex head torque wrench	Reuse
Expansion valve core	19 Nm (14.0 lbs-ft)	1588741-00-A - HVAC Socket Kit 3 in extension 3/8 to 1/2 in Adapter Flex head ratchet/flex head torque wrench	Reuse/Replace

Table 7. Torque Specifications: Service Kit - Coolant Reservoir (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Screw that attaches the side of the coolant bottle to the supermanifold	5 Nm (3.7 lbs-ft)	Torx T25 socket 10 in extension Flex head ratchet/flex head torque wrench Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse
Screw that attaches the front of the coolant bottle to the supermanifold	5 Nm (3.7 lbs-ft)	Torx T25 socket 10 in extension Flex head ratchet/flex head torque wrench Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse

Table 8. Torque Specifications: Coolant Pump - HV Battery (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x4) that attach the HV battery coolant pump to the Supermanifold	1.8 Nm (1.3 lbs-ft)	Torx T25 socket 4 in extension Ratchet/torque wrench	Reuse

Table 9. Torque Specifications: Service Kit - Coolant Pump (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x4) that attach the powertrain coolant pump to the Supermanifold	1.8 Nm (1.3 lbs-ft)	Torx T20 socket 2 in extension Ratchet/torque wrench	Reuse

Table 10. Torque Specifications: Duct - Floor - 2nd Row - LH (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the rear part of the center console to the body	7 Nm (5.2 lbs-ft)	10 mm socket 2 in extension Cordless Ratchet/Impact Driver Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse
Bolts (x2) that attach the RH front part of the center console to the body	7 Nm (5.2 lbs-ft)	10 mm socket 2 in extension Cordless Ratchet/Impact Driver Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse
Bolts (x2) that attach the LH front part of the center console to the body	7 Nm (5.2 lbs-ft)	10 mm socket 2 in extension Cordless Ratchet/Impact Driver Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse

Table 11. Torque Specifications: Desiccant (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Accumulator dust cap	NaN Nm (NaN lbs-ft)	Torx T30 bit 3 in extension Flex head ratchet/flex head torque wrench	Replace

Table 12. Torque Specifications: Service Kit - Liquid Cooled Condenser (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x4) that attach the liquid cooled condenser to the supermanifold	8 Nm (5.9 lbs-ft)	8 mm socket 6 in extension Flex head ratchet/flex head torque wrench Ratchet/torque wrench	Reuse

Table 13. Torque Specifications: Octovalve (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Screws (x4) that attach Octovalve to Supermanifold	5 Nm (3.7 lbs-ft)	Torx T25 socket 4 in extension Flex head ratchet/flex head torque wrench 1/4 in Dr. to 1/4 in Hex Bit Quick Change Adapter (for installation only) Torque Wrench 1/4in Dr Hexagon - 1060071-00-A (for installation only)	Reuse

Table 14. Torque Specifications: Sensor - Cabin Temperature - Fan Driven (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the cabin temperature sensor to the touchscreen	2 Nm (1.5 lbs-ft)	Cordless Ratchet/Impact Driver 2 in extension Torx T20 socket Ratchet/torque wrench	Reuse

Table 15. Torque Specifications: PT Sensor - High Pressure (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Flex head ratchet/flex head torque wrench 6 in extension	Reuse
High Pressure Pressure and Temperature Sensor	9 Nm (6.6 lbs-ft)	GEN 2 P/T SENSOR SOCKET, 24 MM Flex head ratchet/flex head torque wrench 6 in extension	N/A	Only use the special socket to remove and install this sensor The sensor screws directly into the supermanifold

Table 16. Torque Specifications: PT Sensor - Low Pressure (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Low Pressure Pressure and Temperature Sensor	9 Nm (6.6 lbs-ft)	GEN 2 P/T SENSOR SOCKET, 24 MM Flex head ratchet/flex head torque wrench 6 in extension	N/A	Only use the special socket to remove and install this sensor The sensor screws directly into the supermanifold

Table 17. Torque Specifications: Hose - Powertrain Supply (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that secures the RH front wheel liner to the skid plate	5 Nm (3.7 lbs-ft)	Cordless 1/4in Dr Ratchet Nutsetter 1/4in Dr. 6in. X 10mm Magnetic Deep 10 mm deep socket Ratchet/torque wrench	Reuse

Table 18. Torque Specifications: SOV Core - Supermanifold (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold	22 Nm (16.2 lbs-ft)	13 mm socket Cordless Ratchet/Impact Driver 6 in extension	Reuse
Bolt that attaches the liquid cooled condenser shut off valve coil to the shut off valve core	5 Nm (3.7 lbs-ft)	3 mm hex 6 in extension Flex head ratchet/flex head torque wrench	Reuse
Liquid cooled condenser shut off valve	19 Nm (14.0 lbs-ft)	1588741-00-A - HVAC Socket Kit 3 in extension 3/8 to 1/2 in Adapter Flex head ratchet/flex head torque wrench	N/A

Table 19. Torque Specifications: Actuator - Upper and Lower - HVAC (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the upper mode actuator to the HVAC assembly	1.2 Nm (.9 lbs-ft)	2 in extension Ratchet/torque wrench Torx T20 socket	Reuse

Table 20. Torque Specifications: Actuator - HVAC (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the intake actuator to the HVAC assembly	2.3 Nm (1.7 lbs-ft)	4 in extension Flex head ratchet/flex head torque wrench 6 mm socket Torx T20 bit	Reuse

Table 21. Torque Specifications: Blower Motor - HVAC (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x3) that attach the HVAC blower motor to the HVAC module	1.2 Nm (.9 lbs-ft)	6 mm socket Ratchet/torque wrench	Reuse
Bolt that attaches the HVAC module to the body	5.5 Nm (4.1 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm deep socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the RH corners of the cross car beam to the body	29 Nm (21.4 lbs-ft)	Cordless Ratchet/Impact Driver 15 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the LH corners of the cross car beam to the body	29 Nm (21.4 lbs-ft)	Cordless Ratchet/Impact Driver 15 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x4) that attach the cross car beam to the HVAC assembly	5.5 Nm (4.1 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the steering column to the body	25 Nm (18.4 lbs-ft)	Cordless Ratchet/Impact Driver 13 mm socket 3 in extension Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse
Bolt that attaches the cross car beam to the upper side of the cowl	25 Nm (18.4 lbs-ft)	13mm 12-point combination wrench Flex head ratchet/flex head torque wrench Ratchet/torque wrench 13 mm socket	Reuse
Bolt that attaches the cross car beam to the HVAC assembly	5.5 Nm (4.1 lbs-ft)	10 mm socket Ratchet/torque wrench	Reuse
Nuts (x4) that attach the steering column to the cross car beam	15 Nm (11.1 lbs-ft)	Cordless Ratchet/Impact Driver 13 mm socket 3 in extension Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse
Bolts (x2) that attach the LH and RH rear of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the LH front of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the RH front of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse

Table 22. Torque Specifications: SOV Coil - Supermanifold (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the liquid cooled condenser shut off valve coil to the shut off valve core	5 Nm (3.7 lbs-ft)	6 in extension Flex head ratchet/flex head torque wrench 3 mm hex	Reuse

Table 23. Torque Specifications: HVAC Assembly (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly	22 Nm (16.2 lbs-ft)	13 mm socket 6 in extension Flex head ratchet/flex head torque wrench Cordless Ratchet/Impact Driver	Reuse
Bolt that attaches the HVAC module to the body	5.5 Nm (4.1 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm deep socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the RH corners of the cross car beam to the body	29 Nm (21.4 lbs-ft)	Cordless Ratchet/Impact Driver 15 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the LH corners of the cross car beam to the body	29 Nm (21.4 lbs-ft)	Cordless Ratchet/Impact Driver 15 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x4) that attach the cross car beam to the HVAC assembly	5.5 Nm (4.1 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 3 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the steering column to the body	25 Nm (18.4 lbs-ft)	Cordless Ratchet/Impact Driver 13 mm socket 3 in extension Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse
Bolt that attaches the cross car beam to the upper side of the cowl	25 Nm (18.4 lbs-ft)	13mm 12-point combination wrench Flex head ratchet/flex head torque wrench Ratchet/torque wrench 13 mm socket	Reuse
Bolt that attaches the cross car beam to the HVAC assembly	5.5 Nm (4.1 lbs-ft)	10 mm socket Ratchet/torque wrench	Reuse
Nuts (x4) that attach the steering column to the cross car beam	15 Nm (11.1 lbs-ft)	Cordless Ratchet/Impact Driver 13 mm socket 3 in extension Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse
Bolts (x2) that attach the LH and RH rear of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the LH front of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse
Bolts (x2) that attach the RH front of the center console to the body	7 Nm (5.2 lbs-ft)	Cordless Ratchet/Impact Driver 10 mm socket 2 in extension Ratchet/torque wrench	Reuse

Table 24. Torque Specifications: Hose - HV Battery Return (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the LH front wheel arch liner to the skid plate	5 Nm (3.7 lbs-ft)	Cordless Ratchet/Impact Driver Ratchet/torque wrench 10 mm deep socket	Reuse

Table 25. Torque Specifications: Hose - Return - Front Drive Unit Bypass (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the RH front wheel arch liner to the skid plate	5 Nm (3.7 lbs-ft)	Cordless Ratchet/Impact Driver Ratchet/torque wrench 10 mm deep socket	Reuse

Table 26. Torque Specifications: A/C Refrigerant (Unknown Oil Quantity) (Heat Pump) (Recovery, Flush, and Recharge) (Maintenance)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Nut that attaches the low pressure fitting to the A/C compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Nut that attaches the high pressure fitting to the A/C compressor	22 Nm (16.2 lbs-ft)	13 mm socket 3 in extension Ratchet/torque wrench (for installation only)	Reuse
Nuts (x2) that attaches the A/C flush adapters to the A/C compressor	22 Nm (16.2 lbs-ft)	13 mm socket Flex head ratchet/flex head torque wrench 3 in extension	Reuse

Table 27. Torque Specifications: Tube (Powertrain) - Rear Powertrain Return
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
LH and RH front footwell HV battery bolts (x4)	136 Nm (100.3 lbs-ft)	Torx Plus EP20 socket - 1139807-00-A Cordless Ratchet/Impact Driver 3/8in to 1/2in Adapter 3 in extension Ratchet/torque wrench	Reuse
LH and RH rear HV battery interior bolts (x2)	66 Nm (48.7 lbs-ft)	Cordless Ratchet/Impact Driver 16 mm deep socket Flex head ratchet/flex head torque wrench	Reuse
Bolt that secures the charge port busbar access door Bolts that attach the charge port busbar kit to the HV header	9 Nm (6.6 lbs-ft)	Insulated tools: Extension 1/4 Dr. Wobble 10.5" Ratchet/torque wrench 10 mm 12-point deep socket Electrical Protective Gloves Tohnichi Torque Wrench	Reuse
Nut that attaches the positive LV output to the power conversion system (PCS) cable	9 Nm (6.6 lbs-ft)	4 in extension Cordless Ratchet/Impact Driver 13 mm socket 13 mm 12-point deep socket Ratchet/torque wrench	Replace
Bolts (x2) that attaches the LH and RH front wheel liners to skid plate	5 Nm (3.7 lbs-ft)	10mm Deep Magnetic Nutsetter Cordless Ratchet/Impact Driver 10 mm deep socket Ratchet/torque wrench Hex Driver	Reuse
Nut that attaches the rear drive unit HV cable bracket to the HV battery	10 Nm (7.4 lbs-ft)	Cordless Ratchet/Impact Driver 10mm Deep Magnetic Nutsetter	Reuse
Middle bolts (x4) that secure the HV battery center ski cover	34 Nm (25.1 lbs-ft)	Cordless Ratchet/Impact Driver 6 in extension Socket 3/8in Dr EP14 - 1133570-00-A	Reuse
Bolts (x8) that attach the LH and RH front support brackets to vehicle	110 Nm (81.1 lbs-ft)	Cordless Ratchet/Impact Driver 6 in extension 16 mm socket 3 in extension Ratchet/torque wrench	Reuse
LH and RH bolts (x16) that attach the HV battery to vehicle	35 Nm (25.8 lbs-ft)	3 in extension 13 mm socket Cordless Ratchet/Impact Driver Ratchet/torque wrench Flex head ratchet/flex head torque wrench	Reuse

Table 28. Torque Specifications: Assembly - A/C Line - Supermanifold to HVAC (Remove and Replace)
Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly	22 Nm (16.2 lbs-ft)	13 mm socket 6 in extension Flex head ratchet/flex head torque wrench	Reuse
Nut that attaches the supermanifold to HVAC A/C line to the supermanifold	27 Nm (19.9 lbs-ft)	13 mm socket 6 in extension Flex head ratchet/flex head torque wrench	Reuse