HV Dummy Header (Remove and Replace)
Correction code 1630010202 FRT 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Remove
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Raise and support vehicle.
NoteEnsure vehicle is not charging.
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Open all four doors.
NoteIf vehicle is being powered down, Latch rear doors to prevent accidental closure.
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Lower all four windows.
- Move LH front seat forward.
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Move RH front seat forward.
- Open hood.
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Remove rear underhood apron.
Note14x clips.
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Power off vehicle from center
display.
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
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Disconnect LV battery and First
Responder Loop.
Note2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
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Verify operation of multimeter.
NoteSet multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
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Release 2nd row seat cushion and
disconnect harness.
Note2x clips, 2x connectors, Press tabs backward then pull front edge up.
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Remove all items from pockets and
ensure not wearing metal items.
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Inspect HV insulating gloves.
NoteCheck gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
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Put on HV insulating gloves and
leather over gloves.
NoteMake sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Remove bolts securing ancillary bay probe
lid cover to ancillary bay cover.
Note2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal.
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Remove ancillary bay probe lid cover from
ancillary bay cover.
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Verify no high voltage.
NoteMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Inspect ancillary bay probe lid cover
gasket then position onto the ancillary bay cover.
NoteConfirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time.
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Install bolts securing ancillary bay probe
lid cover to ancillary bay cover.
Note2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners.
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Remove HV insulating gloves.
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Connect 2nd row seat harness and
secure cushion.
Note2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
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Raise vehicle fully and lower lift
onto locks.
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
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Remove LH and RH clips securing rear
aero shield to wheel house liner.
Note2x clips.
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Remove rear aero shield.
Note11x bolts, 10mm, 5 Nm.
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Release LH side hose clip from rear
battery skid plate enclosure.
Note1x fir tree clip.
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Release RH side hose clips from rear
battery skid plate enclosure.
Note2x fir tree clips.
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Remove lower bolts securing HV battery
rear skid plate enclosure .
Note2x bolts, EP10, 13 Nm, Older vins may be equipped with additional fastener count.
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Remove upper nut securing HV battery
rear skid plate enclosure .
Note1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles.
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Remove upper bolts securing HV battery
rear skid plate enclosure .
Note4x bolts, 13mm, 35 Nm.
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Remove HV battery rear skid plate
enclosure .
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Remove 4P dummy header.
Note2x bolts, E10 5-Lobe, 6 Nm, Discard bolts after removal.
Install
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Install 4P dummy header.
Note2x bolts, E10 5-Lobe, 6 Nm, Install new bolts.
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Position HV battery rear skid plate enclosure onto HV battery for installation.
NoteRecommend assistance if needed.
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Install upper bolts securing HV battery rear skid plate enclosure hand tight.
Note4x bolts, 13mm, 35 Nm, Torque at later step.
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Install upper nut securing HV battery rear skid plate enclosure hand tight.
Note1x nut, 10mm, 13 Nm, Torque at later step.
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Install lower bolts securing HV battery rear skid plate enclosure .
Note2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts.
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Torque bolts securing HV battery rear skid plate enclosure to vehicle.
Note4x bolts, 13mm, 35 Nm.
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Torque upper nut securing HV battery rear skid plate enclosure .
Note1x nut, 10mm, 13 Nm.
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Install RH side hose clips to HV battery rear skid plate enclosure .
Note2x fir tree clips.
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Install LH side hose clip to HV battery rear skid plate enclosure .
Note1x clip.
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lnstall rear aero shield.
Note11x bolts, 10mm, 5 Nm, Apply Loctite 222 onto rear aero shield bolts.
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Install LH and RH clips securing rear aero shield to wheel house liner.
Note2x clips.
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Lower vehicle fully.
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
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Connect First Responder Loop and LV battery.
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
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Install rear underhood apron.
Note14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
- Close hood.
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Move RH front seat to original position.
- Move LH front seat to original position.
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Raise all windows.
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Close all four doors.
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Remove lift arms from below vehicle.
NoteLower rack arms fully and remove them from under vehicle.