30/05/2024 07:59:31

Trunk (Remove and Replace)

Correction code 1010025012 FRT 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Table 1. Torque Specifications: Trunk (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the trunk harness ground strap to the trunk lid
8 Nm (5.9 lbs-ft)
  • 10 mm socket
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
 Replace Inspect bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard, If it is a normal bolt (1447438-00-A) it can be reused
Bolts (x4) that attach the hinges to the trunk lid
24 Nm (17.7 lbs-ft)
  • 13 mm socket
  • 4 in extension
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
 Reuse

Remove

  1. Remove the rear license plate bracket. See Bracket - License Plate - Rear (China) (Remove and Replace).
  2. Open the trunk from the exterior switch.
  3. Open the LH front door and lower the LH front window.
  4. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  5. Disconnect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  6. Remove the trunk lid trim. See Trim - Lid - Trunk (Remove and Replace).
  7. Disconnect the LH and RH tail lamp electrical connectors.
  8. Disconnect the trunk latch electrical connector.
  9. Release the locking tab and then disconnect the trunk exterior release switch electric connector.
  10. Disconnect the backup camera electric connector.
  11. Disconnect the LH and RH rear licence plate lamp electric connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to pull on the wires.
  12. Remove the LH and RH rear license plate lamps. See Licens Plate Light (Remove and Replace).
  13. Remove the trunk exterior release switch. See Handle - Exterior Release - Trunk (Remove and Replace).
  14. Remove the trunk cinch latch. See Latch - Cinch - Trunk (Remove and Replace).
  15. Remove the LH and RH tail lamps. See Trunk Lid Light - LH (Remove and Replace).
  16. Remove the trunk upper overslam bump stops.
  17. Remove the trunk lower overslam bump stops.
    Informational PurposesAn informational icon, calling your attention
    Note
    Count and record the number of turns to remove bump stop.
  18. Remove and discard the bolt that attaches the trunk harness ground strap to the trunk lid.
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard. If it is a normal bolt (1447438-00-A) then it can be reused.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  19. Release the clips (x7) that attach the trunk harness to the trunk lid.
  20. Release grommet from the trunk, and then push the trunk harness through the access hole out of the trunk lid.
  21. Release the clips (x2) that attach the trunk harness along the RH side of the decklid.
  22. Remove the bolts (x4) that attach the hinges to the trunk lid.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  23. With an assistant, remove the trunk lid from the vehicle, and then place it on a padded surface.

Install

Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
If using this procedure to install an unpainted part, make sure to apply seam sealer to all seams prior to installing and painting the part. Refer to the Collision Repair manual for more information.
  1. With an assistant, position and align the trunk lid to the trunk hinges, and then install the bolt washers to the previous installation positions and hand-tighten the bolts that attach the hinges to the trunk lid.
  2. Install the clips (x2) that attach the trunk harness along the RH side of the decklid.
  3. Feed the trunk harness through the access hole of the trunk lid, and then secure the grommet to the trunk.
  4. Install the clips (x7) that attach the trunk harness to the trunk lid.
  5. Install a new bolt that attaches the trunk harness ground strap to the trunk lid.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard. If it is a normal bolt (1447438-00-A) then it can be reused.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  6. Install the trunk lower overslam bump stops to the number of turns recorded earlier.
  7. Install the trunk upper overslam bump stops.
  8. Install the LH and RH tail lamps. See Trunk Lid Light - LH (Remove and Replace).
  9. Install the trunk cinch latch. See Latch - Cinch - Trunk (Remove and Replace).
  10. Install the trunk exterior release switch. See Handle - Exterior Release - Trunk (Remove and Replace).
  11. Install the LH and RH rear license plate lamps. See Licens Plate Light (Remove and Replace).
  12. Connect the LH and RH rear licence plate lamp electric connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Be careful not to pull on the wires.
  13. Connect the backup camera electric connector.
  14. Connect the trunk exterior release switch electric connector and then engage the locking tab.
  15. Connect the trunk latch electrical connector.
  16. Connect the LH and RH tail lamp electrical connectors.
  17. Connect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
  18. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  19. With an assistant, perform the gap and flush measurement of the trunk assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform adjustment as necessary. Refer to CVIS for latest specifications: https://confluence.teslamotors.com/display/CVIS/CVIS+Home/
  20. Torque the bolts (x4) that attach the hinges to the trunk lid.
    24 Nm (17.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
  21. Install the trunk lid trim. See Trim - Lid - Trunk (Remove and Replace).
  22. Use IPA wipes to clean both trunk hinge bolts, washers, and surrounding area prior to paint touch up.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow to dry for 1 minute.
  23. Use IPA wipes to thoroughly clean these locations on the trunk lid:
    • Hinge bolts, washers and surrounding area
    • Area between the trunk lid lower lip and trunk latch
    • Trunk lid badge area above license plate location
  24. Vigorously shake the vehicle color touch-up paint applicator for several minutes.
  25. Apply a coat of touch-up paint to the discolored areas of the hinge bolts and washers, and allow at least 20 minutes to dry.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform the remainder of this procedure while the touch-up paint dries.
  26. Open the trunk partially, and then install the LH rear badge alignment tool and tape in place onto the trunk lid.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the jig fits perfectly with the lower edge of the trunk and double check the gap between the jig and the trunk lid before proceeding.
  27. Remove and discard the liner from the adhesive side of the LH rear badges, and then place the badges into the jig to adhere the badge onto the trunk lid.
  28. Remove the top liner from the LH rear badges and remove the jig from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not discard the top liner at this time.
  29. Reapply the top liner to the LH rear badges to protect the surface.
  30. Use a seam roller to wipe off the adhesive residue and to fully adhere the LH rear badges to the rear trunk.
  31. Remove the top liner and clean the badge area.
  32. Close the trunk via interior switch.
  33. Install the rear license plate bracket. See Bracket - License Plate - Rear (China) (Remove and Replace).
  34. Install the rear Tesla badge. See Tesla Badge - Rear (Remove and Replace).
  35. Raise the LH front window and close the LH front door.