Correction code 4401010101 4401010102 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open trunk from exterior switch

   

   

2. Open all four doors

   

3. Lower all four windows

   

4. Move LH front seat forward

   

5. Move RH front seat forward

   

6. Open hood

   

   

7. Remove rear underhood apron
   Note

   14x clips

   

   

8. Place vehicle in service mode
   Note

   Via UI > Controls > Software, Touch and hold "Model 3" for 4 seconds then release, Use screen keyboard to type "service" into dialog box then select OK

   

   

   

9. Power off vehicle from center display
   Note

   Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box

   

   

10. Disconnect LV battery and First Responder Loop
    Note

    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

    

    

    

    

11. Verify operation of multimeter
    Note

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery

    

12. Remove all items from pockets and ensure not wearing metal items

    

    

13. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf

    

14. Put on HV insulating gloves and leather over gloves
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

15. Verify there is no high voltage present at the charge port
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to B-, B- to Ground, and B+ to Ground (use rear left door striker as a ground for the isolation check), If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

16. Remove HV insulating gloves

    

17. Remove load floor
    Note

    Use pull tab located at rear edge of panel

    

    

18. Remove trunk sill trim assembly
    Note

    4x clips, Pull corner upward to release clip on end then pull away from body for remaining clips

    

    

    

19. Remove LH load floor bracket
    Note

    4x clips, 2x locators, Release bracket front clips, then release clips at rear

    

    

20. Remove trunk garnish assembly
    Note

    6x clips, 4x locating tabs

    

    

    

21. Remove clip for LH trunk side trim
    Note

    1x clip

    

22. Disconnect LH trunk task light
    Note

    1x connector

    

23. Move LH trunk side trim to aside
    Note

    Take care not to cause excessive creasing

    

24. Remove LH trough trim
    Note

    3x clips, 1x bolt, T20, 1.2Nm

    

    

    

25. Release connectors from chargeport assembly
    Note

    1x clip, 2x connectors, Remove white locking tab before disconnecting, Pull red locking tab to release lock, pull again to release from connector

    

26. Remove charge port safety cap
    Note

    2x tabs

    

27. Remove charge port busbar leads from charge port assembly
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers

    

28. Release charge port manual release cable from body clip

    

29. Remove charge port assembly
    Note

    3x bolts, 10mm, 5.5 Nm

    

30. Disconnect charge port harness from charge port ECU
    Note

    1x connector

    

31. Release charge port door harness grommet from body
    Note

    1x grommet

    

32. Remove charge port door from vehicle
    Note

    2x tabs, 1x datum, Pull from the bottom rear to release, Pull the assembly towards the rear of the vehicle, when the door actuator reaches to the rear of the quarter panel pull the charge port down to clear the actuator mechanism then pull out and away from the body, Manipulating the charge door may be necessary to fully remove the assembly

    

    

    

33. Install charge port door onto vehicle
    Note

    2x clips, 1x datum, Install the part by pivoting the assembly so the actuator mechanism clears underneath the quarter panel, then slide the charge door forward toward the rear door, When in position push down on bottom rear to engage clips, Manipulating the charge door may be necessary to fully align the assembly to the body

    

    

    

34. Secure charge port door harness grommet to body
    Note

    1x grommet

    

35. Connect charge port door connector to charge port ECU
    Note

    1x connector

    

36. Install charge port assembly
    Note

    3x bolts, 10mm, 5.5 Nm

    

37. Secure charge port manual release cable to body clip

    

38. Clean charge port assembly busbar contact surface of residual penetrox
    Note

    Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time

    

    

39. Verify charge port studs are torqued to proper specification
    Note

    2x studs, T10, 2 Nm

    

40. Apply Penetrox to backside of busbar leads
    Note

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

41. Install charge port busbar leads to charge port assembly
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers

    

42. Remove all items from pockets and ensure not wearing metal items

    

    

43. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf

    

44. Put on HV insulating gloves and leather over gloves
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

45. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
    Note

    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.

    

    

46. Remove HV insulating gloves

    

47. Install charge port safety cap
    Note

    2x tabs

    

48. Connect chargeport assembly connectors
    Note

    1x clip, 2x connectors, Engage locking tab, Install white locking tab once connected,

    

49. Install LH trough trim
    Note

    3x clips, 1x bolt, T20, 1.2Nm

    

    

50. Connect LH trunk task light
    Note

    1x connector

    

51. Move LH trunk side trim to original position

    

52. Install clip for LH trunk side trim
    Note

    1x clip

    

53. Install trunk garnish assembly
    Note

    6x clips, 4x locating tabs, Align locating tabs to slot, Verify trunk seal is fully seated along garnish

    

    

    

    

54. Install LH load floor bracket
    Note

    4x clips, 2x locators

    

    

55. Install trunk sill trim assembly
    Note

    4x clips, Align striker with center slot then 2 locators to slots then press to secure clips, Manipulate seal to overlap trim

    

    

    

    

56. Install load floor

    

    

57. Close trunk via interior switch

    

    

58. Connect 2nd row seat harness and secure cushion
    Note

    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test

    

    

    

59. Connect First Responder Loop and LV battery
    Note

    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

    

    

    

    

    

60. Install rear underhood apron
    Note

    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips

    

    

61. Close hood

    

62. Reinstall Firmware via service UI
    Note

    Controls > Service Mode > Software Reinstall, Installation will begin immediately

    

    

63. Close LH rear door
    Note

    Release latch before closing if manually latched

    

64. Close RH rear door
    Note

    Release latch before closing if manually latched

    

65. Move RH front seat to original position

    

66. Close RH front door

    

67. Move LH front seat to original position

    

68. Raise all windows

    

69. Close LH front door