A/C Compressor (Remove and Replace)
Correction code 1820020012 FRT 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2024-02-06: Remove the Flush steps and updated the routines and the amount of oil in the replacement compressor.
Only
technicians who have been trained in High Voltage Awareness and
have completed all required certification courses (if applicable) are permitted to
perform this procedure. Proper personal protective equipment
(PPE) and insulating HV gloves with a minimum rating
of class 0 (1000V) must be worn at all times a high voltage
cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness
Care Points
for additional safety
information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolt that attaches the A/C compressor HV harness bracket to the A/C compressor |
|
|
Reuse | |
Bolt that attaches the ground strap to the A/C compressor |
|
|
Reuse | |
Nut that attaches the low pressure fitting to the A/C compressor |
|
|
Reuse | |
Nut that attaches the high pressure fitting to the A/C compressor |
|
|
Reuse | |
Bolts (x2) that attach the A/C compressor assembly to the strut tower brace |
|
|
Reuse | |
Bolts (x3) that attach the A/C compressor bracket to the A/C compressor |
|
|
Reuse |
Remove
-
Recover the A/C refrigerant.
See A/C Refrigerant (Recovery and Recharge).
NoteRecover the refrigerant while continuing this procedure.NoteNote the amount of the recovered oil.
- Remove the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
- Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
- Remove the LV auxiliary battery. See LV Battery (Remove and Replace).
-
Release the connector
locking tab, then disconnect the A/C logic electrical connector from the A/C
compressor.
NoteDO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.Tip: Use of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
- Use a clip pry tool to release the retaining clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Disconnect the HV harness electrical connector from the A/C
compressor.
Tip: Use of the following tool(s) is recommended:
- Pick Miniature Soft Grip, 90 degree tip, 6 in
-
Remove the bolt that attaches the A/C compressor HV harness bracket to the
A/C compressor.
Tip: Use of the following tool(s) is recommended:
- 13 mm 12-point deep socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench (for installation only)
- Remove the A/C compressor HV harness from the A/C compressor and move it aside.
-
Remove the bolt that
attaches the ground strap to the A/C compressor, and then move the ground
strap aside.
Tip: Use of the following tool(s) is recommended:
- Torx T25 socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
- Use a clip pry tool to release the clip that attaches the coolant hose to the A/C compressor bracket.
- Use a clip pry tool to release the clips (x2) that attach the coolant hose to the A/C compressor bracket.
-
Remove the nut that attaches
the low pressure fitting to the A/C compressor.
Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- 3 in extension
- Ratchet/torque wrench (for installation only)
-
Remove the nut that attaches
the high pressure fitting to the A/C compressor, and then set the hose
assembly aside.
Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- 3 in extension
- Ratchet/torque wrench (for installation only)
-
With an assistant, remove
the bolts (x2) that attach the A/C compressor assembly to the strut tower
brace, and then carefully maneuver the assembly towards the front of the
vehicle, under the strut tower support brace. Rest the A/C compressor
assembly on the front underhood storage unit reinforcement beam.
CAUTIONDo not rest the A/C compressor on the HV connector.Tip: Use of the following tool(s) is recommended:
- 15 mm socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
-
With an assistant, remove
the bolts (x3) that attach the A/C compressor bracket to the A/C compressor,
and then remove the bracket from the compressor.
Tip: Use of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
- Remove the HV harness cover from the A/C compressor.
- Take note of the part numbers on the old and new compressors.
-
Use masking tape to protect
LP and HP opening ports on the compressor.
NoteMake sure the ports are fully covered.
-
Use a wire brush to remove
as much acoustic material from the compressor as possible.
CAUTIONFailure to remove material will result in an inaccurate weight measurement.
-
Use a digital scale to weigh
the removed compressor and record its weight.
CAUTIONThis step is only to aid in potential diagnosis support. DO NOT add oil to the new A/C compressor.NoteDo not drain any oil from the removed compressor.NoteThe amount of oil in the old compressor is equal to the weighed weight of the compressor minus the dry weight of the compressor.
- Repeat steps 19 through 21 to remove the acoustic blanket from the new compressor.
Install
- Use a 13mm socket to remove the transport plugs from the new compressor.
-
Weigh the compressor and reset the
compressor oil amount, adjust the amount of oil through the suction port of the
compressor.
- Denso - ND-11
- Sanden - RB100EV
- Install the acoustic blanket onto the new compressor. See Acoustic Blanket - A/C Compressor (Remove and Replace).
- Install the HV harness cover to the A/C compressor.
-
Position the A/C compressor
bracket on the A/C compressor, and then install the bolts (x3) that attach
the bracket to the compressor.Tip: Use of the following tool(s) is recommended:
- 10 mm deep socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
-
With an assistant supporting
the A/C compressor assembly under the strut tower brace, hand-start the
bolts (x2) that attach the A/C compressor assembly to the brace, and then
torque the bolts.Tip: Use of the following tool(s) is recommended:
- 15 mm socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
- Install the clips (x2) that attach the coolant hose to the A/C compressor bracket.
- Install the clip that attaches the coolant hose to the A/C compressor bracket.
-
Position the ground strap on
the A/C compressor, and then install the bolt that attaches the ground strap
to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- Torx T25 socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench
- Position the A/C compressor HV harness to the A/C compressor.
-
Install the bolt that attaches the A/C compressor HV harness bracket to the
A/C compressor.Tip: Use of the following tool(s) is recommended:
- 13 mm 12-point deep socket
- Cordless Ratchet/Impact Driver
- Ratchet/torque wrench (for installation only)
- Connect the HV harness electrical connector to the A/C compressor.
- Install the retaining clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Connect the A/C compressor
logic electrical connector to the A/C compressor, and then engage the
locking tab.
NotePush the red locking tab into the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
- Install LV power. See LV Battery (Remove and Replace).
- Replace the o-rings on the high pressure and low pressure supermanifold to A/C compressor hose fittings.
-
Position the supermanifold
to A/C compressor high pressure fitting on the A/C compressor, and then
install the nut that attaches the fitting to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- 3 in extension
- Ratchet/torque wrench (for installation only)
-
Position the supermanifold
to A/C compressor low pressure fitting on the A/C compressor, and then
install the nut that attaches the fitting to the A/C compressor.Tip: Use of the following tool(s) is recommended:
- 13 mm socket
- 3 in extension
- Ratchet/torque wrench (for installation only)
- Perform the vacuum leak test. See Vacuum Leak Test and Oil Injection.
- Recharge the A/C refrigerant. See Recharge.
- Connect LV power. See LV Battery - Li-lon (Disconnect and Connect).
- Reinstall the software. See Software Reinstall - Touchscreen.
- Connect a laptop with Toolbox 3 to the vehicle.
- In Toolbox 3, click Read Config, click Run, and allow the routine to complete. , click
-
Scroll down to
"compressorType" and configure it as follows.
-
Denso:
- 1501256-00-G: DENSO 8k.
- 1501256-00-H/I: DENSO 11k – no speed limit.
- 1501256-0X-J (or newer): DENSO 11k (COP1 ENABLED).
-
Sanden:
- 1582668-00-H: SANDEN_V2.
- 1582668-00-I: SANDEN_V3.
- 1582668-XX-J: SANDEN_V4
-
Denso:
- Click Apply Changes and Run to save the updated configuration.
- Check the compressorType and make sure it shows as intended.
- Unlock the vehicle gateway. See Gateway Unlock.
- On the touchscreen, touch Run to start the "Reset compressor P metric compressor replacement" routine. , click
-
Run the performance tests. See Performance Tests.
NoteIt is not necessary to perform the Stop Thermal Fill Drain routine.
- Disable Service Mode. See Service Mode.
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
- Install the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
- Raise all windows and close all doors.