Ancillary Bay Cover (Remove and Replace)
Correction code 1630010282 0.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2024-07-30: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
- 1108781-SH-F: LABEL - RECYCLING WARNING - EU
High Voltage Awareness Care Pointsfor additional safety information.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts (x3) that attach the ancillary bay cover to the high voltage controller |
|
|
Reuse | |
Bolts (x18) that attach the ancillary bay cover to the HV controller |
|
|
Reuse |
CAUTION Use
an External Torx E10 5-Lobe socket that is not magnetized. Sockets
with magnets will not fully grip and can possibly strip the bolt
head. Note Torque these
fasteners in the sequence specified in the installation step. Note These bolts are
attached to the ancillary bay cover. |
Remove
- Disconnect the LV power. See LV Battery - Li-lon (Disconnect and Connect).
- Remove the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
- Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.
-
Disconnect the electrical harness from
the high voltage controller connector.
NoteThe HV battery positive contactor and negative contactor open with a clunk sound.
- Install the logic connector cap onto the high voltage controller connector to prevent mistaken reconnection and protect the connector.
-
Remove the bolts (x3) that attach the ancillary bay cover to the high voltage
controller.
WarningThe video(s) included in this procedure are meant as an overview for supplemental purposes only. Follow all of the steps listed in the procedure to avoid damage to components and/or personal injury.Tip: Use of the following tool(s) is recommended:
- 4 in extension
- Ratchet/torque wrench
- Torque wrench with angle measurement
- External Torx E10 5-Lobe
- Cordless Ratchet/Impact Driver
-
Remove the bolts (x18) that attach the ancillary bay cover to the HV battery.
Tip: Use of the following tool(s) is recommended:
- Ratchet/torque wrench
- 10 in extension
- External Torx E10 5-Lobe
- Cordless Ratchet/Impact Driver
- Put on HV insulating gloves and leather outer gloves before continuing this procedure.
- Remove the ancillary bay cover from the vehicle.
- Inspect whether HV insulators are present. If not present or partly present, use the Ancillary Bay Insulator kit and install the insulator caps onto the HV battery to cover live HV points. See Insulators - HV Battery (Remove and Install).
-
Visually inspect the condition of the
ancillary bay cover gasket and the HV battery mating surface for cracks, cuts, gouges,
abrasions, or any damage that could affect the seal.
NoteIf the damage to the gasket is severe, replace the ancillary bay cover. If there is minor damage (including paint) that might affect the seal, perform an ancillary bay air leak test when instructed to do so.
Install
-
For Europe only: Check the
ancillary bay cover that is being replaced for the presence of a recycling warning label
that includes a CE marking and manufacturer information.
- If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
- If the recycling warning label
with CE marking and manufacturer information is present on the ancillary bay cover
being replaced:
- Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
- Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
- Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-SH-F) on the new ancillary bay cover.
- Use IPA wipes to clean the ancillary bay cover gasket surface, and the mating surface of the HV battery.
- Remove all insulator kit covers from the HV battery. See Insulators - HV Battery (Remove and Install).
- Position the ancillary bay cover to the HV battery.
- Remove the HV insulating gloves.
-
Install the bolts (x18) that attach
the ancillary bay cover to the HV battery.CAUTIONUse an External Torx E10 5-Lobe socket that is not magnetized. Sockets with magnets will not fully grip and can possibly strip the bolt head.Tip: Use of the following tool(s) is recommended:
- Ratchet/torque wrench
- 10 in extension
- External Torx E10 5-Lobe
- Cordless Ratchet/Impact Driver
-
Install the bolts (x3) that attach the
ancillary bay cover to the high voltage controller.Tip: Use of the following tool(s) is recommended:
- 4 in extension
- Ratchet/torque wrench
- Torque wrench with angle measurement
- External Torx E10 5-Lobe
- Cordless Ratchet/Impact Driver
- Remove the logic connector cap from the high voltage controller connector.
- Connect the electrical harness to the high voltage controller connector.
- Install the 2nd row lower seat cushion. See Seat Cushion - 2nd Row (Remove and Replace).
- Connect the LV power. See LV Battery - Li-lon (Disconnect and Connect).