Harness - Main Body - RH (RHD) (Remove and Replace)
Correction code
1710101062
3.78
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
Remove
-
Open all four doors
NoteIf vehicle is being powered down, Latch rear doors to prevent accidental closure
- Open trunk from exterior switch
- Lower all four windows
-
Place vehicle into tow mode
NoteVia Controls > Service > ''Towing''
- Place wheel chocks to keep vehicle from moving
-
Release seat belt retractor from RH front seat
NoteInsert special removal tool into the bottom of the retractor to release
- Move RH front seat forward
-
Remove RH front seat rear fasteners
Note2x patch bolts, T45, 33.5 Nm, Discard after removal
- Move RH front seat backward
-
Remove RH front seat front fasteners
Note2x patch bolts, T45, 33.5 Nm, Discard after removal
- Remove LH front floor mat
-
Remove LH console side panel carpet
Note11x clips, 2x positioning clips, 1x tab, Use trim tool starting at rear edge to release upper clips, If clips is too tight, Use prytool to remove clips, Then pull bottom to release remaining clips, Finally, release tab and pull out side panel backward, Replace clips if it is damaged
-
Remove LH front exterior bolts from center console
Note2x bolts, 10mm, 7 Nm
- Remove RH front floor mat
-
Remove RH console side panel carpet
Note12x clips, 2x positioning clips, 1x datum, Use trim tool starting at rear edge to release upper clips, If clips is too tight, Useprytool to remove clips, Then pull bottom to release remaining clips, Finally, release the datum and pull out side panel backward, Replace clips if it is damaged
-
Remove RH front exterior bolts from center console
Note2x bolts, 10mm, 7 Nm
- Move LH front seat forward
-
Remove console rear end panel from center console assembly
Note6x clips, 2x tabs, First release the upper clips and then release the lower tabs to remove rear end panel
-
Remove rear bolts securing center console to vehicle
Note2x bolts, 10mm, 7 Nm
- Open hood
-
Remove rear underhood apron
Note14x clips
-
Remove fresh air gutter assembly
Note3x clips
-
Remove fresh air intake assembly
Note2x studs, Lift cowl as needed
-
Power off vehicle from center display
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box
-
Disconnect LV battery and first responder loop
Note2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
-
Disconnect seat connector from RH body controller
Note1x connector, 1x locking tab, J9
-
Release RH front seat harness from sill trim clips
Note5x clips
-
Remove RH front seat from vehicle
NoteRecommend assistance, With assistant supporting seat back from 2nd row seat, Remove seat from front RH door opening, Caution not to damage any trim, Protect the seat upholstery when the seat is outside of the vehicle
-
Disconnect harness from rear of center console
Note1x connector, 1x clip
-
Disconnect harness connector from right front of center console
Note1x connector, 1x clip
-
Remove center console assembly from vehicle
NoteRecommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side, Then Place on the work table
-
Partially release RH front primary door seal
NoteRelease the lower section of RH front primary door seal
-
Remove RH IP end cap
Note5x clips, 2x guide tabs
-
Remove RH upper A-pillar trim
Note6x clips, 1x tether, 2x guide tabs,1x alignment pin, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
-
Remove push clip securing RH footwell duct from RH footwell cover
Note1x push clip
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Release RH footwell cover
Note6x clips, 1x guide tab
-
Remove connector from RH footwell cover
Note1x puddle light connector
-
Remove screws securing IP lower assembly to IP carrier
Note1x screw, T20, 2.3 Nm
-
Remove IP lower assembly from IP carrier
Note13x tabs
-
Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
Note2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
-
Disconnect driver airbag connector and removal airbag assembly
Note1x connector
-
Disconnect steering wheel connector
Note1x connector
-
Remove bolt securing steering wheel to steering column
Note1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
-
Mark steering wheel to steering column
NoteAlign the marking during installation
- Remove steering wheel from steering column
-
Release steering column upper shroud from lower shroud
Note4x alignment clips,4x guide tabs
-
Remove upper screws securing lower shroud to steering column module
Note2x screws, T20, 1.5 Nm
-
Remove lower shroud from steering column
Note2x screws, T20, 1.5 Nm, 1x location slot
-
Disconnect SCCM assembly connector
Note1x connector, Remove retaining clip on the connector, Release connector, Then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
-
Loosen bolt securing SCCM to steering column
Note1x bolt, T20, 2.3 Nm, Loosen only, Do not remove
-
Remove SCCM from steering column
Note1x tab
-
Release IP service panel from IP
Note4x tabs, 2x guide pins
-
Disconnect temperature sensor connector
Note1x connector
-
Remove bolts securing center display to IP assembly
Note2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
-
Disconnect harness connectors from center display
Note2x connectors
- Remove center display from vehicle
-
Partially release LH front primary door seal
NoteRelease the lower section of LH front primary door seal
-
Remove LH IP end cap
Note5x clips, 2x guide tabs
-
Remove LH upper A-pillar trim
Note6x clips, 1x metal clip, 2x guide tabs, 1x alignment pin, Pull inside of upper portion of upper A-pillar, Then pull upper A-pillar upward to remove
-
Release LH footwell cover
Note5x clips, 1x guide tab
-
Remove connectors from LH footwell cover
Note3x connectors
-
Remove clip securing passenger footwell duct
Note1x clip
-
Remove clip securing passenger footwell duct
Note1x Clip
- Remove LH passenger footwell duct from HVAC module
-
Disconnect glove box USB cable connector from car computer
Note1x connector, Release locking tab then release connector
-
Remove screws securing glove box to IP
Note4x screws, T20, 2.3 Nm
-
Release glove box from IP carrier
Note10x clips, 3x locator pins, 1x datum, Avoid damage to electromagnetic switch
-
Disconnect glove box connectors
Note2x connectors
- Remove glovebox from vehicle
-
Release defroster grill
Note9x metal clips, 2x guide tabs
-
Disconnect defroster grill ambient light connectors
Note2x connectors
- Remove defroster grill from vehicle
-
Remove LH IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
-
Remove center IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
-
Remove RH IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
-
Disconnect connector for passenger air bag
Note1x connector, 2 stage locking connectors, Lift the white tab to release the connector
-
Remove screws securing IP assembly to cross car beam near passenger air bag
Note2x patch bolts, E10, 8 Nm, Discard after removal
-
Disconnect IP harness connector from IP LH side
Note1x connector
-
Disconnect IP harness connector from IP RH side
Note1x connector
-
Remove screw securing IP assembly to cross car beam on upper LH side
Note1x screw, T20, 2.3 Nm, 1x datum
-
Remove screws securing IP carrier to cross car beam on LH side
Note1x screws, T20, 2.3 Nm
-
Remove screws securing IP carrier to cross car beam at lower center
Note3x screws, T20, 2.3 Nm
-
Remove screws securing IP carrier to cross car beam on RH side
Note3x screws, T20, 2.3 Nm
-
Remove screw securing IP assembly to cross car beam on upper RH side
Note1x screw, T20, 2.3 Nm, 1x datum
-
Remove RH IP speaker harness from IP
NoteGently pull out the instrument panel and lift it to facilitate removing the harness.
-
Remove LH IP speaker harness from IP
NoteGently pull out the instrument panel and lift it to facilitate removing the harness.
-
Remove IP carrier from vehicle
Note4x guide tabs, 2x tabs, Recommend assistance
-
Disconnect LH IP air wave duct thermistor connector
Note1x connector
-
Remove clips securing LH air wave duct to IP
Note2x push clips
- Remove LH IP air wave duct from HVAC module
-
Remove clevis pin from brake pedal assembly
Note1x pin
-
Remove cotter clip from clevis pin on brake pedal assembly
Note1x clip
-
Disconnect accelerator pedal connector
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Remove fasteners securing pedal assembly
Note4x nyloc nuts, 13mm, 16.5 Nm, 1x bolt, 13mm, 13 Nm, Discard nyloc nuts after removal
-
Remove pedal assembly from vehicle
Note4x studs, Release from iBooster studs then negotiate around iBooster rod
-
Remove clip for RH lower A-pillar trim
Note1x push clip
-
Remove RH lower A-pillar trim
Note4x clips, 2x guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
-
Release 2nd row seat cushion and disconnect harness connectors
Note2x clips, 2x connectors, Press tabs backward then pull front edge up
- Fold 2nd row 40 seatback down
-
Remove RH side bolster
Note1x locator clip, 3x guide tabs, Pull outward then slightly upward to remove
-
Remove bolster plastic bracket from RH side body
Note2x clips, If necessary, depress the clips from behind, this bracket may come out with bolster. Discard after removal
-
Remove RH side rail assembly
Note4x clips, 2x locations, 4x tethers, Pull the upper corner of the side rail then work your way to bottom, Pull the lower side rail toward RH to release clips, Release tethers from bolted bungee tether
-
Remove tether hooks from RH body
Note2x tether hooks, Discard after removal
-
Remove RH C pillar assembly and move it aside
Note3x clips, 3x tabs, Pull rear C-pillar inward then forward to remove
-
Remove RH lower B-pillar assembly
Note7x clips, 5x locator clips, Pull the trim panel outward in the direction of the arrow to release clip from lower B-pillar
-
Remove RH middle B-pillar assembly
Note5x clips, 3x locator clips, Pull the bottom of the B-pillar middle trim panel into the vehicle, and then pull the upper part to release the remaining clips
-
Release clips securing RH upper B-pillar assembly and move aside
Note3x clips,3x locator pins,Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
- Push open RH coat hook
-
Pry open RH coat hook screw cover
Note2x clips
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Remove RH coat hook screw
Note1x screw, T25, 2.5 Nm
-
Remove LH side rail assembly
Note4x clips, 2x locations, 2x tethers, Pull the upper corner of the side rail then work your way to bottom, Pull the lower side rail toward RH to release clips, Release tethers from bolted bungee tether
-
Remove tether hooks from LH body
Note2x tether hooks, Discard after removal
- Push open LH coat hook
-
Pry open LH coat hook screw cover
Note2x clips
-
Remove LH coat hook screw
Note1x screw, T25, 2.5 Nm
-
Fold 2nd row 60 seatback down
NotePull release, Fold down, Protect seat cushion if necessary
-
Remove LH side bolster
Note1x locator clip, 3x guide tabs, Pull outward then slightly upward to remove
-
Remove bolster plastic bracket from LH side body
Note2x clips, If necessary, Depress clips from behind, this bracket may come out with bolster, Discard after removal
-
Remove LH C pillar assembly and move it aside
Note3x clips, 3x tabs, Pull rear C-pillar inward then forward to remove
-
Remove clip securing LH lower A-pillar assembly
Note1x push clip
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Remove LH lower A-pillar assembly
Note4x clips, 2x guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
-
Remove LH lower B-pillar assembly
Note7x clips, 4x locator clips, Pull the trim panel outward in the direction of the arrow to release clip from lower B-pillar
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Remove LH middle B-pillar assembly
Note5x clips, 3x locator clips, Pull the bottom of the B-pillar middle trim panel into the vehicle, and then pull the upper part to release the remaining clips
-
Release clips securing LH upper B-pillar assembly and move aside
Note3x clips,3x locator pins,Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
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Release rear headliner from body
Note4x clips, 2x locator pins,loosen the rear of the headliner to facilitate the next step
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Remove package tray harness clips around C-pillar area
Note2x clips
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Disconnect package tray harness connector from RH body harness
Note1x connector
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Remove package tray
Note5x tabs, 3 at the rear of panel and 2 on the sides, Slide towards front of vehicle to remove
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Remove load floor
NoteUse pull tab located at rear edge of panel
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Remove trunk sill trim assembly
Note4x clips, Pull corner upward to release clip on end then pull away from body for remaining clips
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Remove RH load floor bracket
Note4x clips, 2x locations, Release bracket front clips, then release clips at the bracket rear, and remove the floor bracket
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Remove trunk garnish assembly
Note6x clips, 4x locating tabs
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Remove clips for RH trunk side trim
Note2x clips
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Disconnect RH trunk task light connector
Note1x connector
- Remove RH trunk side trim
-
Remove bolts securing RH cross car beam to body
Note2x bolts, 15mm, 29 Nm
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Remove bolt securing RH cross car beam bracket to cross beam
Note1x bolt, 13mm, 25 Nm
-
Remove nut securing RH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
- Remove RH cross car beam bracket from vehicle
-
Loosen bolt securing cross car beam to upper cowl
Note1x bolt, 13mm, 25 Nm
-
Remove bolts securing LH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Remove bolt securing LH cross car beam bracket to cross beam
Note1x bolt, 13mm, 25 Nm
- Remove nut securing LH cross car beam bracket to body
- Remove LH cross car beam bracket from vehicle
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Remove bolts securing steering column to body
Note2x bolts, 13mm, 25 Nm
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Remove bolt securing HVAC assembly to RH side of bulkhead
Note1x bolt, 10mm, 5.5 Nm, Recommend assistance to support HVAC assembly during removal
-
Release connectors from right side of car computer
Note5x connectors
-
Release harness connectors on left side of car computer
Note4x connectors, If equipped, release locking tab, then remove connector body
-
Release harness clips from lower of car computer
Note2x clips
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Remove the right body wiring harness fixing clip from the front floor of the vehicle
NoteThis wiring harness leads to the car PC end and passes through HVAC
-
Remove clips securing RH front main carpet to vehicle
Note1x push clip, 1x locator clip, Number of clips on new vehicles may vary
- Fold the driver's side carpet back
-
Remove the body harness fixing clip
Note3x Clips
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Move IP and HVAC module upwards
NotePlace the airbag between the HVAC system and the center floor to apply air, leaving enough space for the HVAC system and the center floor to remove the wiring harness
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Remove RH body harness
NoteRemove the right body wiring harness from the HVAC and floor areas
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Disconnect connectors from harness clip at RH lower A-pillar area
Note3x connectors
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Release RH body harness from RH body controller and A-pillar and move aside
Note3x clips
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Disconnect J2 connector from RH body controller
Note1x connector, 1x locking tab, J2
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Disconnect J4 connector from RH body controller
Note1x connector, 1x locking tab, J4
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Disconnect J5 connector from RH body controller
Note1x connector, J5
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Disconnect J12 connector from RH body controller
Note1x connector, J12
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Disconnect connector from right body harness
Note1x connector
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Release harness clip from RH body controller
Note1x clip
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Disconnect DCDC positive cable from right body harness
Note1x connector, 1x clipPull up the red locking tab and then press
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Release RH front seat harness from sill trim clips
Note5x clips
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Disconnect LH harness connectors around RH lower B-pillar area
Note3x connectors
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Remove fixed harness connector bracket from RH b pillar area
Note1x connector bracket
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Remove bolt securing RH retractor to base of B-pillar
Note1x patch bolt, 15mm, 40 Nm, Discard patch bolt
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Disconnect harness connectors from RH retractor
Note2x connectors, 2 stage locking connectors, Lift the red tab to release the connector Disconnect connector after removing retractor from B-pillar
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Remove RH B-pillar impact accelerometer sensor
Note1x connector
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Disconnect RH body wiring harness and RH rear door wiring harness connectors from RH B-pillar area
Note1x connector
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Remove RH body harness clips from B-pillar area
Note3x clips
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Remove clip securing RH rear carpet of vehicle to body
Note1x clip
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Remove RH body harness ground strap around lower B-pillar
Note1x bolt, 10mm, 10 Nm
-
Release RH body harness clips along RH front sill area
Note1x clip
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Release the RH B-pillar applique fasteners cover
Note2x clips, Be careful not to damage the car paint
-
Remove bolts securing RH B-pillar applique to body
Note2x bolts, 8mm, 5 Nm
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Release RH B-pillar applique from vehicle
Note1x clip, 2x tabs, Release the bottom of the applique and slide the applique downward to remove, Use caution not to damage the connectors
-
Disconnect B-pillar camera and RH antenna connector
Note2x connectors, Release red locking tab first before removing connector
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Release RH upper B-pillar bracket form body
Note2x bolts 10mm2.5 Nm
-
Remove the RH body harness clips from B-pillar area
Note7x clips
-
Disconnect RH body harness from TCU
Note2x connectors, release locking tab
-
Disconnect HVC logic connector and install logic cap
Note1x connector, 1x cap, Release locking tab then push the handle downward to release connector
-
Release positive LV output cover from PCS cable
Note1x cover
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Remove nut securing positive LV output from PCS cable and move cable aside
Note1x nut, 13mm, 9 Nm, Discard after removal
-
Disconnect 40 seat back heater harness
Note1x connector
-
Disconnect RH rear seat belt buckle connector
Note1x connector
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Remove clip securingRH rear seatbelt buckle harness to vehicle body
Note2x clips
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Remove RH body harness clips around lower C-pillar area
Note6x clips
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Disconnect RH 2nd row seat belt retractor connector
Note1x connector, 2 stage locking connectors, Lift the red tab to release the connector
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Disconnect harness connector for RH side curtain airbag
Note1x connector,2 stage locking connectors, Lift the white tab to release the connector
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Disconnect RH antenna filter harness connector
Note1x connectorGently disconnect the harness. Do not damage the heater grid
-
Release the trunk harness connectors under package tray area
Note2x connectors
-
Release trunk harness connectors bracket under package tray area
Note2x connector bracket
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Disconnect LH and RH parcel shelf speaker connectors
Note2x connector
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Remove the RH body harness clips around the upper C-pillar area
Note10x clips
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Disconnect RH power strut connector
Note1x connector
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Remove ground strap of body harness in RH area of the trunk
Note1x bolt, 10mm, 10 Nm
-
Remove RH body harness clips around RH side of trunk area
Note1x connector bracket3x harness clips
-
Disconnect connector from RH rear audio amplifier
Note3x connectors
- Remove wheel chocks
-
Push vehicle onto lift
NoteRecommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
-
Raise and support vehicle
NoteEnsure vehicle is not charging
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Loosen RH rear wheel nuts
Note5x nuts, 21mm, 175 Nm
-
Raise vehicle partially and lower lift onto locks
NoteSet vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove RH rear wheel
Note5x nuts, 21mm, 175 Nm
-
Remove clips securing the RH rear wheel liner to body
Note8x push clips, 7x fan clips
- Remove RH rear wheel liner
-
Disconnect RH side subframe harness connector
Note1x connector, Release locking tab
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Disconnect RH rear EBP harness from rear main body harness
Note1x connector, Release locking tab
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Remove RH body harness clips around RH subwoofer area
Note2x harness clips2x connector bracket
-
Lower vehicle partially and set lift onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
-
Push grommet through RH side trunk bulkhead and feed harness through
Note1x grommet, Bulkhead around rear portion RH wheel liner area
- Remove RH body wiring harness from vehicle
Install
-
Position RH body harness to vehicle for installation
NoteLayout the position and direction of the new wiring harness on the vehicle for installation
-
Push rear subframe portion of RH body harness through RH side trunk bulkhead
NoteCheck if the seal is in place after installation
-
Install RH body harness clips around RH subwoofer area
Note2x harness clips2x connector bracket
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Connect RH rear EPB harness to rear main body harness
Note1x connector, Engage locking tab
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Connect RH side subframe harness connector
Note1x connector
-
Raise vehicle partially and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- Position the RH rear wheel liner for installation
-
Install the clips securing RH rear wheel liner
Note8x push clips, 7x fan clips
-
Install RH rear wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Lower vehicle fully
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Remove lift arms from below vehicle
NoteLower rack arms fully and remove them from under vehicle
-
Torque RH rear wheel
Note5x nuts, 21mm, 175 Nm
-
Push vehicle away from lift
NoteRecommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Chock wheels.
- Place wheel chocks to keep vehicle from moving
-
Connect connector on rearRH audio amplifier
Note3x connectors
-
Install RH body harness clips around RH side of trunk area
Note1x connector bracket3x harness clips
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Install ground strap of body harness in RH area of the trunk
Note1x bolt, 10mm, 10 Nm
-
Connect RH power strut connector
Note1x connector
-
Install RH body harness clips around the upper C-pillar area
Note10x clips
-
Connect LH and RH parcel shelf speaker
Note2x connectors
-
Install trunk harness connectors bracket under package tray area
Note2x connector bracket
-
Connect the trunk harness connectors under package tray area
Note2x connectors
- Connect RH antenna filter harness connector to RH connector to antenna grid
-
Connect harness connector for RH side curtain airbag
Note1x connector,Press the connector. When the connector is fully seated, you will hear the click sound of the secondary locking pin returning
-
Connect RH 2nd row seat belt retractor connector
Note1x connector, 2 stage locking connectors, Press the connector. When the connector is fully seated, you will hear the click sound of the secondary locking pin returning
-
Install RH body harness clips around lower C-pillar area
Note6x clips
-
Secure RH rear right seatbelt buckle harness to vehicle body
Note2x clips
-
Connect RH rear seat belt buckle connector
Note1x connector
-
Connect 40 seat back heater harness
Note1x connector
-
Install positive LV output
Note1x nut, 13mm, 9 Nm, Make sure rubber boot is not pinched between cable terminal and pass through
-
Install positive LV output cover to PCS cable
Note1x cover
-
Remove logic cap and connect HVC logic connector
Note1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
-
Install the RH body harness clips to B-pillar area
Note7x clips
-
Connect RH body harness to TCU
Note2x connectors, secure locking tab
-
Secure RH upper B-pillar bracket to body
Note2x bolts 10mm2.5 Nm
-
Install the RH body harness ground strap around lower B-pillar
Note1x bolt, 10mm, 10 Nm
-
Connect B-pillar camera and RH antenna connector
Note2x connectors, Secure red locking tab after installing connector
-
Secure RH B-pillar applique to vehicle
Note1x clip, 2x tabs, Align B-Pillar applique into position and secure clips into body, Use caution not to damage the connectors
-
Install bolts securing RH B-pillar applique to body
Note2x bolts, 8mm, 5 Nm
-
Install the RH B-pillar applique fasteners cover
Note2x clips, Push clips into body
-
Install clip securing the RH rear main carpet to vehicle
Note1x clip
-
Install RH body harness clips from B-pillar area
Note3x clips
-
Connect RH body harness connector to RH rear door harness connector B-pillar area
Note1x connector
-
Connect RH B-pillar impact accelerometer sensor connector
Note1x connector
-
Make connections to RH retractor
Note2x connectors,Press the connector. When the connector is fully seated, you will hear the click sound of the secondary locking pin returning Installing connector, place retriever in B-pillar
-
Install bolt securing RH retractor to base of B-pillar
Note1x patch bolt, 15mm, 40 Nm, Install new patch bolt
-
Install harness retaining bracket to RH B pillar body
Note1x connector bracket
-
Connect the LH harness connectors around RH lower B-pillar area
Note3x connectors, Connect the connector and push in the red locking tab
-
Install RH body harness clips along RH front sill area
Note1x clip
-
Connect connectors from harness clip at RH lower A-pillar area
Note3x connectors
-
Secure harness clip to RH body controller
Note1x clip
-
Connect connector to right body harness
Note1x connector
-
Connect DCDC positive cable to right body harness
Note1x connector,1x clip Connect the connector and push in the red locking tab
-
Connect J4 connector to RH body controller
Note1x connector, J4, Fully seat connector then engage lock
-
Connect J2 connector to RH body controller
Note1x connector, J2, Fully seat connector then engage lock
-
Connect J5 connector to RH body controller
Note1x connector, J5
-
Connect J12 connector to RH body controller
Note1x connector, J12
-
Connect seat connector to RH body controller
Note1x connector, 1x locking tab, J9
-
Secure RH body harness to RH body controller and A-pillar
Note3x clips
-
Install the right body wiring harness to the vehicle
NoteThread the right body harness through the HVAC and center floor gap to the left side of the vehicleSecure the plug to the wire harness using adhesive tape
-
Secure the body wiring harness to the vehicle floor
Note3x Clips
-
Secure the wiring harness to the center floor
Note2x clips
-
Connect RH side connectors
Note5x connectors
-
Install harness connectors on left side of car computer
Note4x connectors
- Remove inflatable bags
-
Install bolts securing RH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Install bolts securing LH cross car beam to body
Note2x bolts, 15mm, 29 Nm
-
Torque bolt securing cross car beam to upper cowl
Note1x bolts, 13mm, 25 Nm
- Position RH cross car beam bracket to vehicle for installation
-
lnstall bolt securing RH cross car beam bracket to cross car beam
Note1x bolt, 13mm, 25 Nm
-
lnstall nut securing RH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
- Position LH cross car beam bracket to vehicle for installation
-
lnstall bolt securing LH cross car beam bracket to cross car beam
Note1x bolt, 13mm, 25 Nm
-
lnstall nut securing LH cross car beam bracket to body
Note1x nut, 13mm, 25 Nm
- Install the driver's carpet to the vehicle
-
Install clips securing RH front main carpet to vehicle
Note1x push clip, Number of clips on new vehicles may vary
-
Install bolts securing steering column to body
Note2x bolts, 13mm, 25 Nm
-
Install bolt securing HVAC assembly to RH side of bulkhead
Note1x bolt, 10mm, 5.5 Nm
- Install LH IP air wave duct to HVAC module
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Install clips securing LH IP air wave duct
Note2x push clips
- Connect thermistor connector LH IP air wave duct
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lnstall IP carrier onto cross car beam
Note4x guide tabs, 2x tabs, Recommend assistance, Be careful not to press the speaker connector and ambient light connector onto the IP
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Install LH IP speaker harness to IP
NoteGently pull out the instrument panel and lift it to facilitate installing harness.
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Install RH IP speaker harness to IP
NoteGently pull out the instrument panel and lift it to facilitate installing harness.
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Install screw securing IP assembly to cross car beam on upper RH side
Note1x screw, T20, 2.3 Nm, 1x datum
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Install screws securing IP carrier to cross car beam on RH side
Note3x screws, T20, 2.3 Nm
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Install screws securing IP carrier to cross car beam at lower center
Note3x screws, T20, 2.3 Nm
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Install screws securing IP carrier to cross car beam on LH side
Note1x screws, T20, 2.3 Nm
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Install screw securing IP assembly to cross car beam on upper LH side
Note1x screw, T20, 2.3 Nm, 1x datum
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Connect IP harness connector from IP RH side
Note1x connector
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Connect IP harness connector from IP LH side
Note1x connector
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Connect connector for passenger air bag
Note1x connector, Press the connector. When the connector is fully seated, you will hear the click sound of the secondary locking pin returning
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lnstall screws securing IP carrier to cross car beam near passenger air bag
Note2x patch bolts, E10, 8 Nm, Install new bolts
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Install RH IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
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Install center IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
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Install LH IP speaker
Note3x screws, T20, 2.3 Nm, 1x connector
- Position defroster grill into position on IP assembly
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Connect defroster grill ambient light connectors
Note2x connectors
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Install defroster grill
Note9x metal clips, 2x guide tabs
- Install SCCM onto steering column
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Install SCCM to steering column
Note1x bolt, T20, 2.4 Nm
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Connect SCCM assembly connector
Note1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
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Install lower shroud to steering column
Note1x locator slot, 2x screws, T20, 1.5 Nm
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Install upper screws securing lower shroud to steering column module
Note2x screws, T20, 1.5 Nm
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Align clips then press downward to install upper shroud onto lower shroud
Note4x alignment clips,4x guide tabs
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Align steering wheel to steering column then position it for installation
NoteThe steering wheel and column are keyed
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Install bolt securing steering wheel to steering column
Note1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
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Connect steering wheel connector
Note1x connector
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Connect driver airbag connector
Note1x connector, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism
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Install driver air bag assembly to steering wheel
Note2x spring clips, 2x datums, Position driver air bag onto steering wheel, Align datums onto clips, Press down on one side of air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to steering wheel is symmetrical
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Install center console assembly to vehicle
NoteRecommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
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Connect harness connector to right front of center console
Note1x connector, 1x clip
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Connect harness to rear of center console
Note1x connector, 1x clip
- Install RH trunk side trim
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Connect RH trunk task light connector
Note1x connector
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Install clips for RH trunk side trim
Note2x clips
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Install trunk garnish assembly
Note6x clips, 4x locating tabs, Align locating tabs to slot, Verify trunk seal is fully seated along garnish
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Install RH load floor bracket
Note4x clips, 2x locations
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Install trunk sill trim assembly
Note4x clips, Align striker with center slot then 2 locators to slots then press to secure clips, Manipulate seal to overlap trim
- Install load floor
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Install package tray
Note5x tabs, 3 at the rear of panel and 2 on the sides, Slide towards rear of vehicle to install
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Connect package tray harness connector to RH body harness
Note1x connector
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Install package tray harness clips around upper C-pillar area
Note2x clips
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Install rear headliner to body
Note6x clips, 2x locator pins, Remove air bladders if needed, Align the locating pin of the roof liner with the slot, and then push in the direction of the arrow to install the clip, ensuring that the seal overlaps with the trim
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Install LH C pillar assembly to body
Note3x clips, 3x tabs, Slide the back tabs into package tray then align clips
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Install LH coat hook screw
Note1x screw, T25, 2.5 Nm
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Close LH coat hook screw cover
Note2x securing tabs
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Install tether hook onto LH side rail assembly
Note2x tether hooks, Install new tether hook
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Install LH side rail assembly
Note4x clips, 2x locations, 2x tether hooks, Align the clips from bottom to top then press clips from top to bottom, Align the seal to sit on top of the trim
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Install LH upper B-pillar
Note3x clips,3x locator pins, Lower the seat belt slider to align it with the B-pillar panel, align the locating pin of the B-pillar upper trim panel with the slot, push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install LH middle B-pillar assembly
Note5x clips, 3x locator clips,Align the locator clips to slot, Then push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install LH lower B-pillar assembly
Note7x clips, 4x locator clips, Align the locator clips to slot, Then push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install bolster plastic bracket to LH side bolster
Note2x tabs, Install new bolster bracket
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Install LH side bolster
Note1x locator clip, 3x guide tabs, Align bottom and side tabs then push inward to install
- Return 2nd row 60 seatback to vertical position
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Connect glove box assembly connectors
Note2x connectors
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Install glove box into IP carrier
Note10x clips, 3x locator pin, 1x datum
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Install screws securing glove box assembly to IP carrier
Note4x screws, T20, 2.3 Nm
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Connect glove box USB cable to car computer
Note1x connector, Engage locking tab
- Install LH passenger footwell duct to HVAC module
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Install clip securing passenger footwell duct
Note1x push clip
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Install clip securing passenger footwell duct
Note1x push clip, Ensure that the footwell duct is installed in place
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Connect LH footwell cover connectors
Note3x connectors
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Install LH footwell cover
Note5x clips, 1x guide tab
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Install LH lower A-pillar assembly
Note4x clips, 2x guide tabs, Align 2 front tabs then align slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
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Install clip securing LH lower A-pillar assembly
Note1x push clip
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Install LH upper A-pillar trim
Note6x clips, 1x metal clip, 2x guide tabs, 1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom then work up, Pull seal over trim
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Install LH IP end cap
Note5x clips, 2x guide tabs
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lnstall seat lower section of LH front primary seal
NoteVerify seal is seated properly on all trim panels
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Install LH front primary seal
NoteVerify seal is seated properly on all trim panels
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Install RH coat hook screw
Note1x screw, T25, 2.5 Nm
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Close RH coat hook screw cover
Note2x clips
- Push RH coat hook closed
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Install the RH upper B-pillar
Note3x clips,3x locator pins,Lower the seat belt slider to align it with the B-pillar panel, align the locating pin of the B-pillar upper trim panel with the slot, push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install RH middle B-pillar assembly
Note5x clips, 3x locator clips,Align the locator clips to slot, Then push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install RH lower B-pillar assembly
Note7x clips, 5x locator clips,Align the locator clips to slot, Then push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
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Install RH C pillar assembly to body
Note3x clips, 3x tabs, Slide the back tabs into package tray then align clips
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Install tether hook onto RH side rail assembly
Note2x tether hooks, Install new tether hook
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Install RH side rail assembly
Note4x clips, 2x locations, 2x tether hooks, Align the clips from bottom to top then press clips from top to bottom, Align the seal to sit on top of the trim
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Install bolster plastic bracket to RH side bolster
Note2x tabs, Install new bolster bracket
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Install RH side bolster
Note1x locator clip, 3x guide tabs, Align the bottom and side tabs then push inward to install
- Return 2nd row 40 seatback to vertical position
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Connect 2nd row seat harness and secure cushion
Note2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test
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Position pedal assembly to vehicle
Note4x studs, Negotiate around iBooster rod then secure onto iBooster studs
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Install fasteners securing pedal assembly
Note4x nyloc nuts, 13mm, 16.5 Nm, 1x bolt, 13mm, 13 Nm, Install new nyloc nuts
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Connect accelerator pedal connector
Note1x connector, Engage locking tab
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Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
Note1x pin
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Install cotter pin onto clevis pin clip on brake pedal assembly
Note1x clip
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Install RH lower A-pillar trim
Note4x clips, 2x guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
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Install clip for RH lower A-pillar trim
Note1x push clip
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Install RH upper A-pillar trim
Note6x clips, 1x tether, 2x guide tabs,1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
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Install RH IP end cap
Note5x clips, 2x guide tabs
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lnstall seat lower section of RH front primary seal
NoteVerify seal is seated properly on all trim panels
-
Connect RH footwell cover light connector
Note1x connector
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Install RH footwell cover
Note6x clips, 1x guide tab
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Install clip to footwell cover
Note1x push clip
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Install RH front exterior bolts to center console
Note2x bolts, 10mm, 7 Nm
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Install RH console side panel carpet
Note12x clips, 2x positioning clips, 1x datum, Position side panel and align front datum, Push console panel from front towards rear
- Install RH front floor mat
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Install LH front exterior bolts to center console
Note2x bolts, 10mm, 7 Nm
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Install LH console side panel carpet
Note11x clips, 2x positioning clips, 1x tab, Position side panel and align the front tab, Push the console panel from the front towards the rear
- Install LH front floor mat
- Move driver's seat forward
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Install rear bolts securing center console to vehicle
Note2x bolts, 10mm, 7 Nm
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Install console rear end panel to center console assembly
Note6x clips, 2x tabs, First fix the lower tabs, then the upper clips to install rear end panel
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Install RH front seat into vehicle
NoteRecommend assistance, Install seat from front RH door opening, Assistant should be ready to support seat back once it is in the vehicle, Caution not to damage any trim
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Install RH seat harness to sill trim clips
Note5x clips, Tuck excess harness between harness bracket and body
-
Connect RH front seat harness to RH body controller
Note1x connector.
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Connect first responder loop and LV battery
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
-
Install fresh air intake assembly
NoteInstall fresh air intake assembly
-
Install fresh air gutter assembly
Note3x clips
-
Install rear underhood apron
Note14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
- Close hood
-
Install front bolts securing LH front seat to vehicle
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Adjust RH front seat to full forward
-
Install rear bolts securing LH front seat to vehicle
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
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Install LH front seat belt retractor to seat
NoteInsert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
- Move RH front seat to original position
- Move LH front seat to original position
- Hold brake pedal and select park on UI to disable EPB service mode
- Remove wheel chocks
- Raise all windows
- Close trunk via interior switch
- Close all four doors