Torque Specifications - Battery System

Table 1. Torque Specifications: Skid Plate - HV Battery - Front (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts that attaches the front of the LH and RH front wheel liner to the HV battery
5 Nm (3.7 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 10 mm deep socket (for installation only)
  • Ratchet/torque wrench (for installation only)
Reuse
Bolts that attach the skid plate to the battery
13 Nm (9.6 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • ¼ in to 3/8 in adapter
  • External Torx Plus EP10
  • 6 in extension (for installation only)
  • Ratchet/torque wrench (for installation only)
Reuse
Table 2. Torque Specifications: HV Battery (AWD) \(Remove and Replace\)
Description Torque Value Recommended Tools Reuse/Replace Notes
LH front footwell HV battery bolts
136 Nm (100.3 lbs-ft)
  • Torx Plus EP20 socket
  • Cordless Ratchet/Impact Driver
  • 3/8 in to ½ in adapter
  • 3 in extension
  • Ratchet/torque wrench
Reuse
Bolts (X2) securing LH front seat to vehicleBolts (X2) securing LH rear seat to vehicle
33.5 Nm (24.7 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
  • ¼ in to 3/8 in adapter
Replace
Bolt below rear end of LH front seat cushionBolt below rear end of RH front seat cushion
66 Nm (48.7 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 16 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Rear HV battery interior bolts
66 Nm (48.7 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 16 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse

Bolt that secures the busbar cover access door

Bolts that attach the charge port busbar kit to the HV header

9 Nm (6.6 lbs-ft)
  • Insulated 10 mm 12-point deep socket
  • Insulated Ratchet/torque wrench
  • Insulated 10 in extension
Reuse
Nut that attaches the positive LV output to the PCS cable
9 Nm (6.6 lbs-ft)
  • 4 in extension
  • Ratchet/torque wrench
  • 13 mm socket
Replace
Bolts that attach the LH front wheel liner to the skid plate
5 Nm (3.7 lbs-ft)
  • 10 mm deep socket
  • Ratchet/torque wrench
Reuse
HV battery center bolts
34 Nm (25.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • Insulated 6 in extension
  • External Torx Plus EP14
  • Flex head ratchet/flex head torque wrench
Reuse
Bolts that attach the LH and RH front support brackets to vehicle
110 Nm (81.1 lbs-ft)
  • Cordless Ratchet/Impact Driver
  • 16 mm socket
  • 3 in extension
  • Ratchet/torque wrench
Reuse
Bolts (x16) that attach the HV battery to vehicle
35 Nm (25.8 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Cordless Ratchet/Impact Driver
  • Ratchet/torque wrench
Reuse
Bolts (x2) that attach the center ski cover to the HV battery
34 Nm (25.1 lbs-ft)
  • Ratchet/torque wrench
  • External Torx Plus EP14
Reuse
Table 3. Torque Specifications: Pyro Disconnect - HV Battery (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the pyrotechnic battery disconnect to the HV battery
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • 13 mm socket
    • Ratchet/torque wrench
Replace
Table 4. Torque Specifications: Tab - Fuse 63A 700VDC (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the A/C compressor fuse to the ancillary bay bus
2.5 Nm (1.8 lbs-ft)
  • Insulated tools:
    • 8 mm socket
    • Ratchet/torque wrench
Replace
Table 5. Torque Specifications: Harness - AC Filter (3-Phase) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the AC filter harness to the ancillary bay
10 Nm (7.4 lbs-ft)
  • External Torx E10 5-Lobe
  • Insulated tools:
    • Ratchet/torque wrench
Replace
Table 6. Torque Specifications: Header - HV - A/C Compressor - HV Battery (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the PTC heater and A/C compressor HV header to the HV battery
10 Nm (7.4 lbs-ft)
  • 4 in extension
  • External Torx E10 5-Lobe
  • Flex head ratchet/flex head torque wrench
  • Electrical Protective Gloves
Reuse
Table 7. Torque Specifications: Header - HV - Rear Drive Unit - HV Battery (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nut that attaches the rear drive unit HV cable bracket to the HV battery
10 Nm (7.4 lbs-ft)
  • 10 mm socket
  • Cordless Ratchet/Impact Driver
Reuse
Bolts (x2) that attach the HV header to the HV battery
10 Nm (7.4 lbs-ft)
  • 4 in extension
  • External Torx E10 5-Lobe
  • Ratchet/torque wrench
Reuse
Table 8. Torque Specifications: Hinge - Tray - HV Controller (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the HV controller hinge tray to the HV controller
5.5 Nm (4.1 lbs-ft)
  • External Torx E6
  • Insulated tools:
    • Ratchet/torque wrench
Reuse
Bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover
2 Nm (1.5 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench
    • Torx T25 socket
Reuse
Table 9. Torque Specifications: Shunt - Ancillary Bay (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the HV battery shunt to the busbar
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • 13 mm socket
    • Ratchet/torque wrench
Replace
Table 10. Torque Specifications: Probe Lid - Ancillary Bay Cover (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
5-lobe bolts (x2) that attach the HV probe cover to the Ancillary Bay cover
6 Nm (4.4 lbs-ft)
  • Safety Glasses
  • Electrical Protective Gloves
  • 4 in extension
  • Skt, 1/4in Dr, 5-Lobe Torx Plus External
  • Ratchet/torque wrench (for installation only)
Replace
Table 11. Torque Specifications: Passthrough - DCDC - LV (Cable Type) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nut that attaches the positive output of power conversion system cable to the HV battery at the DCDC passthrough
9 Nm (6.6 lbs-ft)
  • 4 in extension
  • 13 mm deep socket
Replace
Bolts (x2) that attach the 12V DCDC passthrough to the ancillary bay
10 Nm (7.4 lbs-ft)
  • External Torx E10 5-Lobe
  • Insulated tools:
    • Ratchet/torque wrench
Reuse
Table 12. Torque Specifications: PCBA - HV System Controller (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts that attach the high voltage controller to the hinge tray
2 Nm (1.5 lbs-ft)
  • Socket External Torx 1/4in Dr. E6
  • Insulated tools:
    • Ratchet/torque wrench
    • 2 in extension
Reuse
Table 13. Torque Specifications: Snap In Vent - HV Battery - Rear (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts that attach the LH vent assembly to the HV battery
10 Nm (7.4 lbs-ft)
  • Ratchet/torque wrench
  • 10 mm socket
  • 4 in extension
Reuse
Table 14. Torque Specifications: HV Pack Contactor (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Patch bolt that attaches the negative pack contactor to the DC link busbar joint
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • 13 mm socket
    • Ratchet/torque wrench
    • 6 in extension
  • Electrical Protective Gloves
  • Paint Pen
  • Ratchet/torque wrench
Replace
Patch nut that attaches negative pack contactor to the HV battery tall silicon terminal
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • 13 mm socket
    • Ratchet/torque wrench
    • 6 in extension
  • Electrical Protective Gloves
  • Ratchet/torque wrench
  • Paint Pen
Replace
Nuts that attach the negative pack contactor to the ancillary bay
8 Nm (5.9 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench
    • 6 in extension
    • Magnetic pick up tool
    • 1/4in Dr. Universal Joint x 10mm - 1057605-00-A
  • Electrical Protective Gloves
  • Paint Pen
  • Ratchet/torque wrench
Reuse
Table 15. Torque Specifications: Busbar - Fast Charge - Input - Negative (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that secures the busbar cover access door
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
    • Extension 1/4 Dr. Wobble 10.5"
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Bolts that attach the charge port busbar kit to the HV header
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Patch bolt that attach the negative inlet fast charge busbar to the fast charge contactor
5 Nm (3.7 lbs-ft) + 60 degrees
15 Nm (11.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolts that secure the negative and the positive fast charge busbar DC link sides
5 Nm (3.7 lbs-ft) + 60 degrees
15 Nm (11.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Electrical Protective Gloves
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolts that attach the negative and positive fast charge busbar inlet side to the negative and positive DC input assembly busbar
5 Nm (3.7 lbs-ft) + 60 degrees
15 Nm (11.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket - 1057606-00-A
  • Electrical Protective Gloves
  • Paint Pen
  • Ratchet/torque wrench
  • Torque wrench with angle measurement
Replace
Bolts that secure the busbar DC input assembly to the ancillary bay
10 Nm (7.4 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
  • Electrical Protective Gloves
  • Ratchet/torque wrench
  • External Torx E10 5-Lobe - 1059330-00-B
  • Paint Pen
  • ¼ in to 3/8 in adapter
Replace
Bolts that attach the fast charge assembly to the ancillary bay
5.5 Nm (4.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 10 mm socket
  • Electrical Protective Gloves
  • Paint Pen
Reuse
Table 16. Torque Specifications: Busbar - Fast Charge - Input - Positive (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that secures the busbar cover access door
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
    • Extension 1/4 Dr. Wobble 10.5"
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Bolts (x2) that attach the charge port busbar kit to the HV header
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Patch bolts (x2) that attach the DC link side negative and positive fast charge busbars to the fast charge contactor
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolt that attaches the inlet side negative fast charge busbar and the negative DC input assembly busbar
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Electrical Protective Gloves
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolt that attaches the inlet side positive fast charge busbar to the positive DC input assembly busbar
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket - 1057606-00-A
  • Electrical Protective Gloves
  • Paint Pen
  • Ratchet/torque wrench
  • Torque wrench with angle measurement
Replace
Bolts (x4) that secure the DC input busbar assembly to the Ancillary Bay
10 Nm (7.4 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
  • Electrical Protective Gloves
  • Ratchet/torque wrench
  • External Torx E10 5-Lobe - 1059330-00-B
  • Paint Pen
  • ¼ in to 3/8 in adapter
Replace
Bolts (x2) that attach the fast charge assembly to the Ancillary Bay
5.5 Nm (4.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 10 mm socket
  • Electrical Protective Gloves
  • Paint Pen
Reuse
Patch bolt that attaches the inlet side positive fast charge busbar to the fast charge contactor
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Table 17. Torque Specifications: Busbar - Fast Charge Contactor to DC Bus - Negative (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that secures the busbar cover access door
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
    • Extension 1/4 Dr. Wobble 10.5"
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Bolts (x2) that attach the charge port busbar kit to the HV header
9 Nm (6.6 lbs-ft)
  • Insulated tools:
    • Extension 1/4 Dr. Wobble 10.5"
    • Ratchet/torque wrench - 1057602-00-A
    • 10 mm 12-point deep socket - 1133768-00-C
  • Electrical Protective Gloves
  • Ratchet/torque wrench
Reuse
Patch bolt that attaches the DC link side negative fast charge busbar to the fast charge contactor
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolt that attaches the DC link side positive fast charge busbar to the fast charge contactor
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolt that attaches the inlet side negative fast charge busbar and the negative DC input assembly busbar
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Electrical Protective Gloves
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Patch bolt that attaches the inlet side positive fast charge busbar to the positive DC input assembly busbar
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket - 1057606-00-A
  • Electrical Protective Gloves
  • Paint Pen
  • Ratchet/torque wrench
  • Torque wrench with angle measurement
Replace
Bolts (x4) that secure the DC input busbar assembly to the Ancillary Bay
10 Nm (7.4 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
  • Electrical Protective Gloves
  • Ratchet/torque wrench
  • External Torx E10 5-Lobe - 1059330-00-B
  • Paint Pen
  • ¼ in to 3/8 in adapter
Replace
Bolts (x2) that attach the fast charge assembly to the Ancillary Bay
5.5 Nm (4.1 lbs-ft)
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 10 mm socket
  • Electrical Protective Gloves
  • Paint Pen
Reuse
Patch bolt that attaches the DC link side negative fast charge busbar to the fast charge contactor
15 Nm (11.1 lbs-ft) - 180 degrees
5 Nm (3.7 lbs-ft) + 60 degrees
  • Insulated tools:
    • 4 in extension
    • Ratchet/torque wrench
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Table 18. Torque Specifications: Fast Charge Contactor (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Patch bolts that attach the DC link negative busbar, the DC link positive busbar, and the positive inlet fast charge busbar to the fast charge contactor
15 Nm (11.1 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench
    • 4 in extension
    • 13 mm socket
  • Paint Pen
  • Torque wrench with angle measurement
Replace
Bolts that attach the fast charge contactor to the lower fast charge insulator assembly
5.5 Nm (4.1 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench
    • 4 in extension
  • Socket External Torx 1/4in Dr. E8
  • Ratchet/torque wrench
  • Paint Pen
Reuse
Table 19. Torque Specifications: HV Battery Assembly - High Voltage Battery Assembly - Vent with Shroud - Pair (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x6) that attach the LH and RH HV battery vent shroud assemblies to the HV battery
10 Nm (7.4 lbs-ft)
  • Ratchet/torque wrench
  • 10 mm socket
  • 4 in extension
  • JOINT, UNIVERSAL, 1/4" DR
Reuse
Table 20. Torque Specifications: Platter Enclosure Coolant Leak Test
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attach the lower rear edge of the LH wheel arch liner to the body
5 Nm (3.7 lbs-ft)
  • 4 in extension
  • 10 mm socket
Reuse
Table 21. Torque Specifications: Ancillary Bay Cover (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x3) that attach the ancillary bay cover to the high voltage controller
5 Nm (3.7 lbs-ft) + 30 Degrees
  • 4 in extension
  • Ratchet/torque wrench
  • Torque wrench with angle measurement
  • External Torx E10 5-Lobe
  • Cordless Ratchet/Impact Driver
Reuse
Bolts (x18) that attach the ancillary bay cover to the HV controller
8 Nm (5.9 lbs-ft)
  • Ratchet/torque wrench
  • 10 in extension
  • External Torx E10 5-Lobe
  • Cordless Ratchet/Impact Driver
Reuse
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Use an External Torx E10 5-Lobe socket that is not magnetized. Sockets with magnets will not fully grip and can possibly strip the bolt head.
Informational PurposesAn informational icon, calling your attention
Note
Torque these fasteners in the sequence specified in the installation step.
Informational PurposesAn informational icon, calling your attention
Note
These bolts are attached to the ancillary bay cover.
Table 22. Torque Specifications: Header - Busbar DC Input (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches pyro disconnect to ancillary bay
9 Nm (6.6 lbs-ft)
  • 4 in extension
  • 13 mm socket
Replace
Bolt that attaches negative fastcharge busbar inlet side and negative DC input assembly busbar.
15 Nm (11.1 lbs-ft)
  • 4 in extension
  • 13 mm socket
Replace
Bolt that attaches positive fastcharge busbar inlet side and negative DC input assembly busbar
15 Nm (11.1 lbs-ft)
  • 4 in extension
  • 13 mm socket
Replace
Bolts that attach busbar DC input assembly to ancillary bay
10 Nm (7.4 lbs-ft)
  • 4 in extension
Replace
Table 23. Torque Specifications: Insulator - FastCharge - Lower (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x3) that attach the fast charge contactor to the lower fast charge insulator
5.5 Nm (4.1 lbs-ft)
  • Insulated tools:
    • Ratchet/torque wrench
    • 4 in extension
  • Socket External Torx 1/4in Dr. E8
Reuse