Torque Specifications - Battery System
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts that attaches the front of the LH and RH front wheel liner to the HV battery |
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Reuse | |
Bolts that attach the skid plate to the battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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LH front footwell HV battery bolts |
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Reuse | |
Bolts (X2) securing LH front seat to vehicleBolts (X2) securing LH rear seat to vehicle |
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Replace | |
Bolt below rear end of LH front seat cushionBolt below rear end of RH front seat cushion |
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Reuse | |
Rear HV battery interior bolts |
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Reuse | |
Bolt that secures the busbar cover access door Bolts that attach the charge port busbar kit to the HV header |
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Reuse | |
Nut that attaches the positive LV output to the PCS cable |
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Replace | |
Bolts that attach the LH front wheel liner to the skid plate |
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Reuse | |
HV battery center bolts |
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Reuse | |
Bolts that attach the LH and RH front support brackets to vehicle |
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Reuse | |
Bolts (x16) that attach the HV battery to vehicle |
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Reuse | |
Bolts (x2) that attach the center ski cover to the HV battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts (x2) that attach the pyrotechnic battery disconnect to the HV battery |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Nuts (x2) that attach the A/C compressor fuse to the ancillary bay bus |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts (x2) that attach the AC filter harness to the ancillary bay |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts (x2) that attach the PTC heater and A/C compressor HV header to the HV battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Nut that attaches the rear drive unit HV cable bracket to the HV battery |
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Reuse | |
Bolts (x2) that attach the HV header to the HV battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts (x2) that attach the HV controller hinge tray to the HV controller |
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Reuse | |
Bolts (x2) that attach the HV controller hinge tray to the ancillary bay cover |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that attaches the HV battery shunt to the busbar |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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5-lobe bolts (x2) that attach the HV probe cover to the Ancillary Bay cover |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Nut that attaches the positive output of power conversion system cable to the HV battery at the DCDC passthrough |
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Replace | |
Bolts (x2) that attach the 12V DCDC passthrough to the ancillary bay |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts that attach the high voltage controller to the hinge tray |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Nuts that attach the LH vent assembly to the HV battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Patch bolt that attaches the negative pack contactor to the DC link busbar joint |
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Replace | |
Patch nut that attaches negative pack contactor to the HV battery tall silicon terminal |
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Replace | |
Nuts that attach the negative pack contactor to the ancillary bay |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that secures the busbar cover access door |
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Reuse | |
Bolts that attach the charge port busbar kit to the HV header |
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Reuse | |
Patch bolt that attach the negative inlet fast charge busbar to the fast charge contactor |
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Replace | |
Patch bolts that secure the negative and the positive fast charge busbar DC link sides |
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Replace | |
Patch bolts that attach the negative and positive fast charge busbar inlet side to the negative and positive DC input assembly busbar |
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Replace | |
Bolts that secure the busbar DC input assembly to the ancillary bay |
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Replace | |
Bolts that attach the fast charge assembly to the ancillary bay |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that secures the busbar cover access door |
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Reuse | |
Bolts (x2) that attach the charge port busbar kit to the HV header |
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Reuse | |
Patch bolts (x2) that attach the DC link side negative and positive fast charge busbars to the fast charge contactor |
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Replace | |
Patch bolt that attaches the inlet side negative fast charge busbar and the negative DC input assembly busbar |
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Replace | |
Patch bolt that attaches the inlet side positive fast charge busbar to the positive DC input assembly busbar |
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Replace | |
Bolts (x4) that secure the DC input busbar assembly to the Ancillary Bay |
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Replace | |
Bolts (x2) that attach the fast charge assembly to the Ancillary Bay |
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Reuse | |
Patch bolt that attaches the inlet side positive fast charge busbar to the fast charge contactor |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that secures the busbar cover access door |
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Reuse | |
Bolts (x2) that attach the charge port busbar kit to the HV header |
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Reuse | |
Patch bolt that attaches the DC link side negative fast charge busbar to the fast charge contactor |
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Replace | |
Patch bolt that attaches the DC link side positive fast charge busbar to the fast charge contactor |
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Replace | |
Patch bolt that attaches the inlet side negative fast charge busbar and the negative DC input assembly busbar |
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Replace | |
Patch bolt that attaches the inlet side positive fast charge busbar to the positive DC input assembly busbar |
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Replace | |
Bolts (x4) that secure the DC input busbar assembly to the Ancillary Bay |
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Replace | |
Bolts (x2) that attach the fast charge assembly to the Ancillary Bay |
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Reuse | |
Patch bolt that attaches the DC link side negative fast charge busbar to the fast charge contactor |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Patch bolts that attach the DC link negative busbar, the DC link positive busbar, and the positive inlet fast charge busbar to the fast charge contactor |
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Replace | |
Bolts that attach the fast charge contactor to the lower fast charge insulator assembly |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Nuts (x6) that attach the LH and RH HV battery vent shroud assemblies to the HV battery |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that attach the lower rear edge of the LH wheel arch liner to the body |
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Reuse |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolts (x3) that attach the ancillary bay cover to the high voltage controller |
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Reuse | |
Bolts (x18) that attach the ancillary bay cover to the HV controller |
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Reuse |
CAUTION Use
an External Torx E10 5-Lobe socket that is not magnetized. Sockets
with magnets will not fully grip and can possibly strip the bolt
head. Note Torque these
fasteners in the sequence specified in the installation step. Note These bolts are
attached to the ancillary bay cover. |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
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Bolt that attaches pyro disconnect to ancillary bay |
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Replace | |
Bolt that attaches negative fastcharge busbar inlet side and negative DC input assembly busbar. |
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Replace | |
Bolt that attaches positive fastcharge busbar inlet side and negative DC input assembly busbar |
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Replace | |
Bolts that attach busbar DC input assembly to ancillary bay |
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Replace |
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
Bolts (x3) that attach the fast charge contactor to the lower fast charge insulator |
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Reuse |