29/05/2024 18:09:07

Supermanifold 1.1 (Retrofit)

Correction code 18400106 2.22 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2023-06-20: Added compressor weight including oil for Sanden type compressor.
2023-04-04: Updated A/C oil type to be used with reference to Fluids and Capacities for A/C oil specifications.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Raise and support vehicle
Open all four doors

Note
If vehicle is being powered down, Latch rear doors to prevent accidental closure
Lower all four windows
Set up AC machine

Note
Touch time only
Open hood
Remove rear apron

Note
12x clips, only store the rear apron visible face upwards
Remove cabin intake upper duct assembly

Note
3x clips, Older vehicles may be equipped with 4x clips
Remove the close out panel from frunk assembly

Note
4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab the closeout panel from the bottom then pull it upward to release clips
Remove fasteners securing the frunk assembly

Note
7x bolts, 10mm, 5 Nm, Lift up the RBN covers to access the upper fasteners, Newer vehicles may not be equipped with covers
Remove frunk assembly from vehicle

Note
12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
Log into Tesla Garage
Enter vehicle VIN and select "Search"
Check Firmware version

Note
Firmware package installed must be 2021.36 or above for vehicle configuration update and Toolbox routine
Navigate to "CFG" tab on "Vitals" page
Perform inspection of the current coolant pump configuration

Note
If the current configuration is DUAL or DUAL_SAN_P4, it will required change to DUAL_MIX, This will be required to identify the pumps in the replacement supermanifold
Perform inspection of the current revision supermanifold

Note
Determine the part number of the equipped supermanifold, If replacing a -A to -E (v1.0) with a -F (v1.1) then a manifold configuration change and replacement of A/C pentaline will also be required
Connect to vehicle using Toolbox 3.0

Note
Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
Select "Dashboards" tab, and select "Infotainment Dashboard"
Select "Vehicle Configuration"

Note
Configuration values should load automatically, if not select "Read Config" and "Run" to load
Select "Read Config" and select "Run" to pull current vehicle configuration

Note
Select ‘X’ at top right of window to close once complete
Scroll down to "coolantPumpType" and change to "Two coolant pumps installed, mixed pole pair batches"

Note
if "Two coolant pumps installed, mixed pole pair batches" is already selected proceed to the next step
Scroll down to "superManifoldType" and change to "TYPE1"
Select "Apply Changes" and select "Run" to save updated configuration

Note
Center display will reboot, Toolbox connection will be lost, Select ‘X’ at top right of window to close once complete, Verify configuration changes are complete
Turn HVAC on, Turn AC OFF and set the Blower Speed to 10. Set the Temperature to HI and run for 10 minutes

Note
This will clear most of the oil out of the cabin condenser
Turn off the HVAC and let it sit for 1 minute

Note
Make sure both compressor and blower are off, this allows refrigerant inside cabin condenser to return to the accumulator
Turn the HVAC back on, Turn the AC on, set the Blower Speed to 10 and the Temperature to LO, run the HVAC for 10 minutes

Note
This step will clear most of the oil out of the evaporator
Turn Off the AC and Blower motor
Move LH front seat forward
Move RH front seat forward
Re-establish vehicle connection to Toolbox 3.0
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select "Thermal Fluid Fill/Drain", click Run and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete, Thermal Fluid Fill/Drain routine has a 5 hour time limit, After 5 hours routine must be performed again, Verify all EXV's opened VIA Garage > Vitals >Thermal > Refrigerant loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED, Verify vehicle is in Series Mode VIA garage > Vitals > Thermal > Coolant loops
Power off vehicle from center display

Note
Via Controls > Safety & Security > Vehicle Power > Power Off, Confirm power off at warning dialogue box
Disconnect 12V negative terminal

Note
1x nut, 10mm, 6 Nm, Ensure the vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
Disconnect first responder loop

Note
1x connector, Release locking tab
Remove 2nd row seat cushion and disconnect harness

Note
2x tabs, 2x connectors, Press tab toward LH side of vehicle on each side to release front edge of seat cushion
Remove all items from pockets and ensure not wearing metal items
Inspect HV insulating gloves

Note
Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
Put on HV insulating gloves and leather over gloves

Note
Make sure to wear Electrical Protective Gloves any time Hioki tester is used
Remove the bolts securing ancillary bay probe lid cover to ancillary bay cover

Note
2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
Remove the ancillary bay probe lid cover from the ancillary bay cover
Verify no high voltage

Note
Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover

Note
Confirm no visual damage present
Install bolts securing ancillary bay probe lid cover to ancillary bay cover

Note
2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
Remove HV insulating gloves
Raise vehicle fully and lower lift onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
Remove outer fasteners securing front aero shield

Note
9x bolts, 10mm, 5 Nm
Remove remaining nuts and remove front aero shield from vehicle

Note
2x nuts, 15mm, 5 Nm
Lower vehicle fully

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is
Remove caps from low side and high side AC ports

Note
2x caps
Connect hoses to vehicle and perform AC recovery

Note
Touch time only, Connect couplers to vehicle, Open couplers by turning clockwise, Open Machine valves, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level) If drained oil level increased more than 30 mL refer to drained oil loss chart.
Remove fresh air intake assembly

Note
2x studs, Maneuver between cowl and frunk
Remove vent tube hose from LH side of 12V battery

Note
1x tube adapter
Release terminal cover and remove positive terminal

Note
2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
Remove bolt securing 12V battery upper tie down strap to AC compressor bracket

Note
1x bolt, 10mm, 5 Nm
Remove battery upper tie down strap

Note
Lift battery tie down strap up and remove it from the rear tie down hook strap
Remove 12V battery from vehicle
Position fluid catcher underneath front of vehicle
Remove coolant bottle cap
Disconnect the powertrain bypass hose from the Supermanifold

Note
1x spring clip, This will drain the coolant reservoir
Disconnect radiator outlet hose from Supermanifold

Note
1x spring clip, Plug hose and supermanifold as needed
Disconnect radiator inlet hose from Supermanifold

Note
1x spring clip, Plug hose and supermanifold as needed
Install 3 male plugs into the coolant ports at the front of the Supermanifold

Note
3x plugs, This will avoid any cross contamination
Disconnect the sensor for the chiller to battery hose

Note
1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
Disconnect the sensor for the PT supply hose

Note
1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
Disconnect chiller to battery hose from supermanifold

Note
1x spring clip
Disconnect powertrain supply hose from supermanifold

Note
1x spring clip
Disconnect the HV battery return hose from the Supermanifold

Note
1x spring clip
Install 3 male plugs into the coolant ports at the rear of the Supermanifold

Note
3x plugs, This will avoid any cross contamination
Disconnect thermal sub-harness from front controller

Note
1x connector, Depress locking tab and rotate to release
Remove clip securing thermal sub assembly harness to front harness guide cover

Note
1x clip
Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket

Note
1x fir tree clip
Disconnect AC compressor logic connector

Note
1x locking electrical connector, Do not push down on red tab, pull to disengage lock, pull again to release connector
Overlap from AC refrigerant recovery
Remove AC hoses from vehicle
Remove nut securing low side of manifold to compressor pipe and move low side pipe out of the way

Note
1x nut, 13mm, 22 Nm
Remove nut securing high side of manifold to compressor pipe and move high side pipe out of the way

Note
1x nut, 13mm, 22 Nm
Remove bolt on supermanifold to compressor AC line assembly

Note
1x bolt, 13mm, 22 Nm
Remove supermanifold to compressor AC line assembly from Supermanifold and remove out of vehicle
Loosen nut securing supermanifold to HVAC AC line assembly to supermanifold

Note
1x nut, 13mm, 27 Nm, Loosen nut but do not remove, Remove nut at later step
Remove bolts securing supermanifold to HVAC AC line assembly to HVAC assembly

Note
2x bolts, 13mm, 22 Nm
Remove bolts securing supermanifold to shock tower beam and remove supermanifold from vehicle

Note
2x bolts, 15 mm, 31 Nm, Recommend assistance, Rotate the Supermanifold counter clockwise under the shock tower support beam
Remove nut securing supermanifold to HVAC AC line assembly to supermanifold and remove supermanifold to HVAC AC line assembly

Note
1x nut, 13mm, 27 Nm
Document old and new part numbers and serial numbers for Supermanifold

Note
Label is located in front of accumulator, document part numbers and serial numbers into the repair order
Transfer plastic bracket from old to new Supermanifold to HVAC AC line

Note
1x tab, Engage tab and release bracket, Transfer bracket onto new A/C line
Secure Supermanifold to HVAC AC line assembly to supermanifold and install nut hand tight

Note
1x nut, 13mm, 27 Nm, Torque at later step. Lubricate the lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
Install the Supermanifold into the vehicle and install the bolts securing the Supermanifold to the Shock tower beam

Note
2x bolts, 15mm, 31 Nm, Recommend assistance, Rotate the Supermanifold counter clockwise and install under the shock tower support beam, Hand start bolts to Supermanifold
Torque nut securing supermanifold to HVAC AC line assembly to supermanifold

Note
1x nut, 13mm, 27 Nm
Install supermanifold to HVAC AC line assembly to HVAC assembly

Note
2x bolts, 13 mm, 22 Nm
Install radiator inlet hose to Supermanifold

Note
1x spring clip, Remove any plugs from both ends of coolant connections, Perform push-pull-push test to make sure hose is fully seated
Install radiator outlet hose to Supermanifold

Note
1x spring clip, Remove any plugs from both ends of the coolant connection, Perform push-pull-push test to make sure hose is fully seated
Install the powertrain bypass hose to the Supermanifold

Note
1x spring clip, Remove any plugs from both ends of the coolant connection, Perform push-pull-push test to make sure hose is fully seated
Install clip securing thermal sub assembly harness to front harness guide cover

Note
1x clip
Connect thermal sub-harness to front controller

Note
1x connector, Rotate fully to secure locking tab
Connect the HV battery return hose to the Supermanifold

Note
1x spring clip, Perform push-pull-push test to make sure hose is fully seated
Connect the powertrain supply hose to the Supermanifold

Note
1x spring clip, Perform push-pull-push test to make sure hose is fully seated
Connect the chiller to battery hose to the Supermanifold

Note
1x spring clip, Perform push-pull-push test to make sure hose is fully seated
Connect the sensor for the PT supply hose

Note
1x locking connector, Engage locking tab, Harness and coolant hose are color coded, Match harness color to coolant hose color
Connect the sensor for the chiller to battery hose

Note
1x locking connector, Engage locking tab, Harness and coolant hose are color coded, Match harness color to coolant hose color
Remove the clips securing the coolant hose to AC compressor bracket

Note
2x clips
Remove rear battery tie down strap

Note
Rotate forward to disengage
Release 12v battery vent tube from battery bracket

Note
1x fir tree clip
Remove fastener securing AC compressor HV harness bracket to AC compressor

Note
1x bolt, 13mm, 9 Nm
Remove AC compressor ground strap

Note
1x bolt, T25, 7 Nm
Remove the clip securing the coolant hose to the AC compressor bracket

Note
1x fir tree clip
Disconnect HV harness connector from AC compressor

Note
1x locking electrical connector, 3 stage locking connector, See photos for connector positions, Move black locking tab away form the AC compressor, position 1, then using a 45 degree pick, push down on position 2 of the locking connector while prying up on position 3 and disconnect
Remove AC compressor HV harness from the AC compressor and set aside

Note
Move AC compressor HV harness bracket toward the front of the vehicle, lift the bracket up to clear the upper bracket mount and carefully set harness and bracket aside
Remove the fasteners securing the AC compressor bracket to the strut tower support brace and remove the AC compressor and AC compressor bracket assembly

Note
2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace
Remove the AC compressor bracket from the AC compressor

Note
3x bolts, 10mm, 9 Nm
Remove NVH acoustic cover from AC compressor

Note
NVH acoustic cover must be removed to properly weigh compressor
Remove NVH cover material from compressor

Note
Remove as much material of the NVH acoustic cover as possible, Excessive material left on AC compressor will cause an inaccurate weight measurement
Weigh the compressor and reset the amount of compressor oil.

Note
The compressor weight is to be measured in grams. Take note of the compressor weight. Add the appropriate A/C oil through the suction port of the compressor until it weighs 7193 grams (Denso compressor) or 7809 grams (Sanden compressor). See Fluids and Capacities for A/C oil specifications.
Install NVH acoustic onto AC compressor

Note
Install new NVH blanket or re-use old one if new one is not available, and adhesive is in good working condition. Remove adhesive backing, Lay NVH acoustic cover down with adhesive side facing up, Align cut outs of NVH acoustic cover to suction port on AC compressor, Install NVH acoustic cover around suction port on AC compressor then continue to wrap NVH acoustic cover around compressor
Install the AC compressor bracket to the AC compressor

Note
3x bolts, 10mm, 9 Nm
Position the AC compressor and AC compressor bracket assembly to the strut tower support brace and secure

Note
2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace, Keep AC compressor caps on the compressor until manifold lines are installed, Hand start bolts
Position the AC compressor HV harness onto the AC compressor for installation

Note
Ensure the HV harness bracket engages the upper bracket mount on the AC compressor
Connect HV harness connector to AC compressor

Note
1x locking electrical connector, 3 stage locking connector, After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating
Install fastener securing AC compressor HV harness bracket to AC compressor

Note
1x bolt, 13mm, 9 Nm
Install the clip securing the coolant hose to the AC compressor bracket

Note
1x fir tree clip
Install AC compressor ground strap

Note
1x bolt, T25, 7 Nm
Install retaining clip securing AC compressor logic harness to AC compressor HV harness bracket

Note
1x fir tree clip
Connect the AC compressor logic connector

Note
1x locking electrical connector, Engage locking tab
Install the clips securing the coolant hoses to the AC compressor bracket

Note
2x clips
Install rear battery tie down strap

Note
Insert assembly into bracket and rotate to 90 degrees
Install 12V battery vent tube to battery bracket
Install 12V battery into vehicle
Position battery tie down strap onto the battery

Note
Hook the upper tie down strap into the rear tie down hook strap and position for installation
Install bolt securing upper tie down strap to the AC compressor bracket

Note
1x bolt, 10mm, 5 Nm
Install vent tube hose in 12V battery
Install positive terminal and terminal cover

Note
1x nut, 10mm, 6 Nm, 2x clips
Replace seal washers for supermanifold to compressor AC line assembly on supermanifold side

Note
2x seal washers, Lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
Replace seal washer on supermanifold to compressor AC line assembly on compressor discharge line

Note
1x seal washer, Lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
Replace seal washer on supermanifold to compressor AC line assembly on compressor suction line

Note
1x seal washer, Lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
Install supermanifold to compressor AC line assembly onto Supermanifold

Note
1x bolt, 13mm, 22 Nm, Hand start bolt to prevent stripped threads
Install supermanifold to compressor discharge line to compressor

Note
1x nut, 13mm, 22 Nm
Install supermanifold to compressor suction line to compressor

Note
1x nut, 13mm, 22 Nm
Place empty coolant container into front storage area
Fill container with at least 15L of coolant
Place filled coolant container into front storage area
Place refill hose inside filled coolant container

Note
Make sure hose end is fully submerged into coolant
Install refill tool cap onto coolant bottle assembly
Setup vacuum refill tool

Note
Verify all valves on refill tool are in the closed position, See image for clarity
Install vacuum refill hose into refill cap on coolant bottle

Note
Perform push-pull-push test to verify hose is fully engaged
Position overflow hose into empty container
Place refill hose inside filled coolant container

Note
Make sure hose end is fully submerged into coolant
Connect shop air supply to coolant refill tool

Note
If not already done, Verify refill valve is set to off
Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve

Note
Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
Slowly open the coolant refill valve to allow coolant to be drawn into the coolant refill hose, Close the valve when the hose is full of coolant

Note
This purges trapped air from the hose
Monitor gauge for 30 seconds to verify a vacuum is maintained in the cooling system
Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve
Slowly open the refill valve to allow coolant to be drawn into the system

Note
Make sure hose end of refill hose is fully submerged during entire process
Once the gauge reads zero, close the refill valve
Disconnect shop air supply from coolant refill tool
Remove coolant refill hose from coolant container
Remove coolant overflow hose from coolant container
Remove vacuum refill hose from refill cap on coolant bottle
Remove coolant refill tool from vehicle
Remove both coolant containers from inside underhood area
Remove fluid catcher from underneath vehicle
Raise vehicle fully and lower lift onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Position front aero shield to vehicle and install nuts

Note
2x nuts, 15mm, 5 Nm
Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield

Note
9x bolts, 10mm, 5 Nm
Lower vehicle fully

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Connect first responder loop

Note
1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
Connect 12V negative terminal

Note
1x nut, 10mm, 6 Nm
Re-establish vehicle connection to Toolbox 3.0
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select TEST-SELF_VCFRONT_X_FIVE-WAY-VALVE, click Run and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete
Select "Thermal Fluid Fill/Drain", click Run and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete, Thermal Fluid Fill/Drain routine has a 5 hour time limit, After 5 hours routine must be performed again, Verify all EXV's opened VIA Garage > Vitals >Thermal > Refrigerant loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED, Verify vehicle is in Series Mode VIA garage > Vitals > Thermal > Coolant loops
Reconnect AC hoses to vehicle
Perform AC vacuum test

Note
2 minute vacuum leak test, 15 minute vacuum
Perform AC refrigerant refill

Note
Recharge refrigerant to 1.02 kg (1020g), For Robinair AC machines press ESC to NOT ACCEPT the step to clear out residual oil, Once complete press next to start End of Charge process
Perform step 1 for End of Charge process

Note
Close high and low machine valves, Press next to continue
Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete
Select "Actions/Autodiag" and search for "commissioning"
Select TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONING, click Run and allow routine to complete

Note
If this routine is not run after exiting Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete
Proceed with steps 2-4 for End of Charge process and follow instructions displayed on AC Machine

Note
Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Verify Discharge pressure does not exceed 26 bar and Suction pressure is not below 1.15 bar, Turn AC OFF, allow pressures to stabilize and remove high side hose
Proceed with steps 5-6 for End of Charge process and follow instructions displayed on AC Machine

Note
Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Turn machine valves to OPEN, Allow pressures to stabilize, Remove low side hose from vehicle, Continue with AC machine instructions and clear AC hoses
Install caps onto AC ports

Note
2x caps
Select ‘Actions/Autodiag’ tab and search for ‘Purge'
Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE ’, click ‘Run’, and allow routine to complete

Note
Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line
Install coolant bottle cap
Select ‘Actions/Autodiag’ and search for ‘Pump’
Select ‘TEST-SELF_VCFRONT_X_COOLANT-PUMPS-IDENTIFICATION’, click ‘Run’, and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete, Ensure VCFRONT_a490_coolantPumpsNotIdentified has cleared
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select ‘TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCE’, click ‘Run’, and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete.
Search for HVAC Performance in Actions and select HVAC System Performance Test "ODIN - TEST-SELF_VCRIGHT_X_HVAC-PERFORMANCE"
Select RUN to start HVAC System Performance Test
Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
Install fresh air intake assembly

Note
2x studs, Maneuver between cowl and frunk
Install frunk assembly to vehicle

Note
12x clips, Make sure frunk assembly is fully seated onto the clips, Number of clips may vary on older vehicles
Install fasteners securing the frunk assembly

Note
7x bolts, 10mm, 5 Nm, Lower the RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
Install frunk close out panel

Note
4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align the 3x tabs then push downward to secure clips
Install cabin intake upper duct assembly

Note
3x clips, Older vehicles may be equipped with 4x clips
Install rear apron

Note
12x clips
Close hood
Connect 2nd row seat cushion harness and install 2nd row seat cushion

Note
2x connectors, 2x clips, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
Move RH front seat to original position
Move LH front seat to original position
Raise all windows
Close all four doors

Note
Unlatch rear doors before closing

Model 3 Service Manual

Supermanifold 1.1 (Retrofit)

Figure 1

Figure 2

Figure 3