11/05/2022 14:40:59
Retractor - Seatbelt - 2nd Row - RH (Bench Seat) (Remove and Replace)
Correction code
20056212
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Open all doors and liftgate
NoteUsing MCU touchscreen > Controls > Trunk , touchscreen > Controls > Front doors
- Move LH front seat forward
- Move RH front seat forward
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Open hood
NoteUsing MCU touchscreen > Controls > Frunk Trunk
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Remove underhood aprons
Note4x aprons
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Remove frunk carpet
Note2x connectors
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Remove underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Remove HEPA filter
NoteLift up from bottom and pull out
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Disconnect 12V negative terminal and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
- Remove 2nd row floor mat
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Fold down 60 seatback
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Remove LH rear welcome plate
Note8x clips
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Remove LH rear door sill
Note1x patch bolt, T25, 2.5 Nm, 2x clips
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Tape the LH lower C-pillar area around the 2nd row seat side trim area
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Remove front screw securing LH lower C-pillar
Note1x screw, T25, 2.5 Nm, Discard patch bolt
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Remove rear load floor
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Remove flat trunk load floor panel
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Remove gap hider
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Remove LH trunk sill side trim
Note4x clips
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Remove screw securing LH C-pillar mid trim
Note1x screw, T20, 2 Nm
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Remove LH trunk side nub
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Remove fasteners securing C-pillar lower
panel to LH parcel shelf support
Note2x screws, T20, 2 Nm
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Remove LH small carpet piece
Note(x1) clip
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Remove RH trunk sill side trim
Note4x clips
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Remove RH mid C-pillar trim
NoteT20(x1)
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Remove RH trunk side nub
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Remove rear screws securing RH lower C-pillar *Do not fully remove trim
NoteT20(x2)
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Fold down 40 seat
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Tape the RH lower C-pillar area around the 2nd row seat side trim area
- Apply tape to the race tracks on the RH side
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Remove RH rear welcome plate
Note8x clips
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Remove front screw securing RH lower C-pillar
Note1x screw, T25, 2.5 Nm
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Remove RH small carpet piece
Note(x1) clip
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Remove RH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
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Tape rear center console cup holder trim to prevent from damage
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Lift the front of mid 2nd row panel
toward the rear of the vehicle, then pull the floor panel out of the vehicle.
NoteClips (x6)*replace any broken clips
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Roll lift gate carpet back out of the way to access 2nd row rear floor panel
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Remove 2nd row floor panel 3
Note2x clips, Release clips from front edge of panel, Once free, lift rear of panel and slide out from behind seats
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Remove foam floor from the 40 seat
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Disconnect 40 seat harness
Note2x connectors, Release bracket for better access
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Release harness from RH floor support bracket
Note2x clips
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Remove the fasteners securing the 40 bench
Note10x bolt, 11mm, 45 Nm
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Remove seat from vehicle
NoteRecommend assistance
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Unfold seat
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Remove 40 seat assembly release handle
NotePry at pivot point to release
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Remove 40 seat outer side trim
Note1x bolt, 10mm, 2.5 Nm, 1x push clip,4x trim clips
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Remove the seat belt from the RH 40 seat
Note1x bolt, T50, 45 Nm
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Remove 40 seat escutcheon
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Fold 40 seat down
NoteWill need to install handle back on but remove the retaining clip
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Unzip the 40 seat back upholstery on both sides
Note2x Zippers, Ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
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Release the 40 seat back upholstery
NoteRelease J-hook holding the back down
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Remove 40 seat plastic back cover
Note5x clips
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Unfold the 60 seat assembly
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Disconnect 40 seat back trim subassembly seat heater
Note1x connector
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Remove fasteners securing 40 seat back trim subassembly air bag to seat frame
Note2x nuts, 13mm, 20 Nm, Discard nuts after removal
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Remove 40 seat back trim subassembly from 40 seat frame
NoteFeed seat belt through seat cushion pass through, lift trim subassembly to release from the frame
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Disconnect 40 seat back trim subassembly airbag connector
Note1x connector, 1x clip
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Remove seat belt cover
Note1x bolts, 10mm, 6 Nm
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Remove seat belt from seat frame
Note1x bolt, T50, 45 Nm, Discard bolt after removal
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Install seat belt onto seat frame
Note1x patch bolt, T50, 45 Nm, Install new patch bolt
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Install seat belt cover
Note1x push clip, 1x bolt, 10mm, 6 Nm
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Connect the 40 seat airbag harness connector
Note1x connector, 1x harness clip
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Install 40 seat back trim subassembly onto the 40 seat frame
NoteSlide in the trim subassembly and push down in order to slip it in the seat frame, Feed seat belt through seat cushion pass through
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Install the fasteners securing 40 seat back trim subassembly airbag to the seat frame
Note2x nuts, 13mm, 20 Nm
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Fold seat down
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Connect 40 seat back trim subassembly seat heater
Note1x connector
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Install 40 seat plastic back cover
Note5x clips
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Zip up 40 seat back trim subassembly back cover
Note2x Zippers
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Secure lower portion of 40 seat back upholstery
NoteSecure J-hook along lower edge
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Unfold 40 seat
NoteWill need to install handle back on but remove the retaining clip
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Install 40 seat escutcheon
NoteCarefully push into place
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Install seat belt to the RH 40 seat
Note1x patch bolt, T50, 45 Nm, Install new patch bolt
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Install the 40 seat outer trim
Note1x bolt, 10mm, 2.5 Nm, 1x push clip,4x trim clips
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Install 40 seat release handle
Note1x spring clip
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Fold seat down
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Install seat into vehicle
NoteAssistance required
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Install the fasteners that secure the 40 bench
Note10x bolts, 11mm, 45 Nm
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Secure 40 seat harness to RH floor support bracket
Note2x clips
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Connect 40 seat assembly harness
Note2x connectors, Secure connector housing to bracket
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Install the foam floor pieces
Note(x1) pieces
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Install 2nd row rear floor panel
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Fully seat lift gate carpet
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Install the middle 2nd row floor panel
Note*replace any broken clips
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Remove tape from rear center console trim
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Install RH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
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Install RH carpet cutout
Note(x1) clip
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Install RH lower C-pillar and secure front bolt
Note1x bolt, T25, 2.5 Nm
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Install RH welcome plate
Note8x clips
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Remove masking tape from the RH lower C-pillar and from the race track
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Lift 40 seatback into home position
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Install fasteners securing C-pillar lower panel to RH parcel shelf support
Note2x screws, T20, 2 Nm
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Install RH trunk side nub to lower C-pillar
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Install RH C-pillar mid trim
Note9x clips, Install front section first, then work around to rear
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Install RH trunk sill side trim
Note4x clips
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Install LH small carpet piece
Note(x1) clip
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Install LH lower C-pillar and secure clips along front edge
Note9x clips, 1x magnet
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Install LH trunk load floor support to lower C-pillar
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Install LH C-pillar mid trim and secure clips
Note9x clips, Install front section first, then work around to rear
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Install LH trunk sill side trim
Note4x clips
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Install gap hider
NoteLightly tap the gap hider if necessary to get it flush with carpet
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Install flat trunk load floor panel
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Install rear load floor
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Install bolt securing front of LH lower C-pillar
Note1x patch bolt, T25, 2.5 Nm
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Install LH rear door sill trim
Note1x patch bolt, T25, 2.5 Nm, 2x clips
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Install LH welcome plate
Note8x clips
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Remove masking tape from the LH lower C-pillar
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Move 60 seatback to home position
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Connect first responder loop and then 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm
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Install HEPA filter housing
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Install underhood storage unit
Note10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
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Install frunk carpet
Note2x connectors
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Install under hood aprons
Note4x aprons
- Close hood
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Calibrate falcon doors using MCU
NoteRequired after 12V and FRL disconnect
- Move RH front seat to original position
- Move LH front seat to original position
- Using MCU close all doors and liftgate