03/03/2020 13:18:43

A/C Line - Suction Liquid Jumper (Remove and Replace)

Correction Code 18202102

Special tools required for this procedure:

Supplier Part Number Description
Tesla 1060616-00-B Wheel Nut Cover Removal Tool
Tesla 1080559-20-A or 1080559-21-A Torque Screwdriver 0.8 - 2.0 Nm

Removal

  1. Open the LH front door.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift .
  3. Remove the rear center underhood apron. See Underhood Apron - Center - Rear (Remove and Replace).
  4. Remove the LH and RH underhood aprons. See Underhood Apron - LH (Remove and Replace) .
  5. Remove the cooling fan module. See Cooling Fan Module (Remove and Install) .
  6. Recover the A/C refrigerant. See A/C Refrigerant Recovery and Recharge (Remove and Replace) .
  7. Remove the underhood storage carpet. See Carpet - Underhood Storage (Remove and Install).
  8. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace) .
  9. Remove the HEPA filter. See Filter - HEPA (Remove and Replace).
  10. Disconnect 12V power. See Disconnect 12V Power .
  11. Remove the LH and RH front wheels. See Wheel Assembly (Remove and Install) .
  12. Remove the 12V auxiliary battery cage. See Cage - Battery - Auxiliary - 12V (Remove and Replace) .
  13. Remove the front aero shield. See Panel - Aero Shield - Front (Remove and Replace) .
  14. Remove the LH and RH front fender garnishes. See Garnish - Fender - Front - LH (Remove and Replace) .
  15. Remove the front fascia. See Fascia Assembly - Front (Remove and Install) .
  16. Remove the center active louver. See Active Louver - Center (Remove and Replace) .
  17. Remove the cooling fan module. See Cooling Fan Module (Remove and Install) .
  18. Remove the nuts (x2) that attach the suction liquid jumper A/C line to the suction liquid TXV line.
  19. Remove the bolts (x2) that attach the suction liquid jumper A/C line to the support beam.
  20. Remove the bolts (x2) that attach the 3-way valve to the support beam.
  21. Remove the bolts (x2) that attach the 4-way valve to the support beam.
  22. Remove the clip that attaches the cowl drain hose to the 4-way valve using a clip pry tool.
  23. Remove the fir tree clip that attaches the cooling fan electrical harness to the support beam using a clip pry tool.
  24. Disconnect the pressure sensor electrical connector on the suction liquid jumper A/C line.
  25. Loosen, but do not remove, the nut that attaches the suction liquid jumper A/C line to the body.
  26. Remove the nut that attaches the A/C lines to the chiller, and then separate the A/C lines from the chiller.
  27. Remove the retaining clips (x2) that attach the front drive unit outlet hose to the support beam.

    LH side

    RH side

  28. Remove the bolts (x2) that attach the support beam to the body, and then remove the beam from the vehicle.

    LH side

    RH side

  29. Remove the line from the vehicle by feeding it around the rear of the 3-way valve and 4-way valve, and then pulling the line from the RH side of the vehicle.